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Emerson KEYSTONE OM13 EPI-2, Installation, Operation And Maintenance Manual

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Emerson KEYSTONE OM13 EPI-2 Installation, Operation And Maintenance Manual Download Page 15

Installation, Operation and Maintenance Manual

VCIOM-01495-EN Rev. 1

May 2022

11

Installation

Section 2: Installation

Figure 19 

 

 

Figure 20 

 

 

• 

Connect the 2-wire power connector cable of the OM13 card to the power card 
as shown in Figure 21.

• 

Reconnect the 8-pins connector cable and the 4-pins connector cable as shown in 
Figure 22.

Figure 21 

 

 

screw

Summary of Contents for KEYSTONE OM13 EPI-2

Page 1: ...Installation Operation and Maintenance Manual VCIOM 01495 EN Rev 1 May 2022 Keystone OM13 EPI2 3 Wires Module ...

Page 2: ...Notes May 2022 Installation Operation and Maintenance Manual VCIOM 01495 EN Rev 1 This page intentionally left blank ...

Page 3: ...els 63 125 Nm Old Version US or Non US Market 4 2 2 Assembling Procedure for Models 250 500 1000 2000 Nm Old Version US or Non US Market 9 2 3 Assembling Procedure for Models 63 125 Nm New Version US or Non US Market 14 2 4 Assembling Procedure for Models 250 500 1000 2000 Nm New Version US or Non US Market 20 Section 3 OM13 Module Setting and Configuration OM13 Module Setting and Configuraton 25 ...

Page 4: ...Notes May 2022 Installation Operation and Maintenance Manual VCIOM 01495 EN Rev 1 This page intentionally left blank ...

Page 5: ...l functionality 120 240 V AC 1 phase 50 60 Hz 3 wire control for open close operations without additional power supply NOTE For decommissioning instructions please refer to the relevant section in the EPI2 VCIOM 15516 EN NOTE The OM13 command has to be provided by two separate switches for open and for close with a delay of at least one second between the two commands when reversing the operation ...

Page 6: ...onfiguration commissioning maintenance and repair works are carried out by qualified personnel and checked by responsible specialists WARNING Repair work other than operations outlined in this manual is strictly reserved to qualified Emerson personnel or to personnel authorized by the company itself 1 2 Manufacturer Manufacturer with respect to Machinery Directive 98 37 as specified on the EPI2 la...

Page 7: ...h the OM13 are available as described in Section 4 Using Section 4 select only mechanical parts screws and spacers depending on actuator models Gather the right tools for the assembly and for setting the actuator controls With an Allen wrench of 5 mm unscrew the cover screws as shown in Figure 1 Remove the actuator cover as shown in Figure 2 Figure 2 Figure 1 Follow one of the following assembling...

Page 8: ...rify that you received the correct OM13 3 wire module as shown in Figure 3 Remove the following as indicated in Figure 4 3 pins connector cable 4 pins connector cable 8 pins connector cable Figure 3 Figure 4 Remove the 3 wire power connector cable from the power card as indicated in Figure 5 Remove the 3 screws 3 pcs M3x10 from the logic board and screw the 3 metal spacers as shown in Figure 6 ...

Page 9: ...ev 1 May 2022 5 Installation Section 2 Installation Figure 5 Figure 6 Place the OM13 card onto the spacers and tighten the 4 screws as shown in Figure 7 Remove the 2 pins connector cable from J1 on the power card as shown in Figure 8 Figure 7 screws metal spacers ...

Page 10: ... Rev 1 6 Installation Section 2 Installation Figure 8 Connect the 2 wire power connector cable of the OM13 card to the power card as shown in Figure 9 Connect the 3 wire power connector cable of the terminal board to the OM13 card as shown in Figure 10 Figure 9 Figure 10 ...

Page 11: ...le to the logic card as shown in Figure 11 Reconnect the 8 pins connector cable and 4 pins connector cable as shown in Figure 12 Figure 11 Figure 12 Connect the 2 pins black connector from OM13 module to the 2 pins connector previously removed as shown in Figure 13 Connect the 2 pins connector black cable from the OM13 module to the power card as shown in Figure 14 ...

Page 12: ...May 2022 Installation Operation and Maintenance Manual VCIOM 01495 EN Rev 1 8 Installation Section 2 Installation Figure 13 Figure 14 black cable ...

Page 13: ...lation 2 2 Assembling Procedure for Models 250 500 1000 2000 Nm Old Version US or Non US Market Verify that you received the correct OM13 3 wire module as shown in Figure 15 Remove the following as indicated in Figure 16 3 pins connector cable 4 pins connector cable 8 pins connector cable Figure 15 Figure 16 ...

Page 14: ...r card as shown in Figure 17 Remove the 2 pins connector cable from J1A on the logic card as shown in Figure 18 Figure 17 Figure 18 Connect the 3 wire power connector cable from the terminal board to the OM13 as shown in Figure 19 Place the OM13 card onto the heatsink spacers if necessary use 3 2 mm height plastic spacers and tighten the 4 screws as shown in Figure 20 ...

Page 15: ...ay 2022 11 Installation Section 2 Installation Figure 19 Figure 20 Connect the 2 wire power connector cable of the OM13 card to the power card as shown in Figure 21 Reconnect the 8 pins connector cable and the 4 pins connector cable as shown in Figure 22 Figure 21 screw ...

Page 16: ...v 1 12 Installation Section 2 Installation Figure 22 Connect the 3 pins connector cable of the OM13 module to the logic card as shown in Figure 23 Connect the 2 pins black connector from OM13 module to the 2 pins connector previously removed as shown in Figure 24 Figure 23 ...

Page 17: ...tenance Manual VCIOM 01495 EN Rev 1 May 2022 13 Installation Section 2 Installation Figure 24 Connect the 2 pins connector black cable from the OM13 module to connector J1A on the logic card as seen in Figure 25 Figure 25 black cable ...

Page 18: ...ssembling Procedures for Models 63 125 Nm New Version US or Non US Market Verify that you received the correct OM13 3 wire module as shown in Figure 26 Remove the following as indicated in Figure 27 3 pins connector cable 4 pins connector white cable 4 pins connector black cable 8 pins connector cable Figure 26 Figure 27 ...

Page 19: ...on Figure 29 Remove the 3 wire power connector cable from the power card as indicated in Figure 28 Remove the 2 pins cable from connector on the power card as indicated in Figure 29 Remove the 3 screws from the logic board screw the 3 metal spacers and insert the plastic spacer as indicated in Figure 30 Figure 28 ...

Page 20: ...tion Section 2 Installation Figure 30 Place the OM13 card onto the spacer and tighten the 3 screws as indicated in Figure 31 Connect the 2 wire power connector cable of the OM13 card to the power card as indicated in Figure 32 Figure 31 Figure 32 screws spacer plastic spacer metal spacer ...

Page 21: ...nnector cable and 4 pins connector black cable as seen in Figure 33 Connect the 3 wire power connector cable of the terminal board to the OM13 card as seen in Figure 34 Figure 33 Figure 34 Reconnect the 4 pins connector cable as seen in Figure 35 Connect the 3 pins connector cable of the OM13 module to the logic card as seen in Figure 36 ...

Page 22: ... 18 Installation Section 2 Installation Figure 35 Figure 36 Connect the 2 pins connector black cable from the OM13 module to the power card as seen in Figure 37 Connect the 2 pins black connector from OM13 module to the 2 pins connector previously removed as seen in Figure 38 ...

Page 23: ...Installation Operation and Maintenance Manual VCIOM 01495 EN Rev 1 May 2022 19 Installation Section 2 Installation Figure 38 black cable Figure 37 ...

Page 24: ...ure for Models 250 500 1000 2000 Nm New Version US or Non US Market Verify that you received the correct OM13 3 wire module as seen in Figure 39 Remove the following as indicated in Figure 40 2 pins connector cable 3 pins connector cable 4 pins connector white cable 4 pins connector black cable 8 pins connector cable Figure 39 Figure 40 ...

Page 25: ...power card as seen in Figure 41 Screw the 3 spacers and unscrew the screw that fixes the motor cable as seen in Figure 42 Figure 41 Figure 42 Place the OM13 card onto the spacers and tighten the 4 screws as seen in Figure 43 Reconnect the 8 pins connector cable the 4 pins connector black cable and the 4 pins connector white cable as seen in Figure 44 spacers screw ...

Page 26: ...EN Rev 1 22 Installation Section 2 Installation Figure 43 Figure 44 Connect the 3 wire power connector cable from the terminal board to the OM13 as seen in Figure 45 Connect the 2 wire power connector cable of the OM13 card to the power card as seen in Figure 46 screws ...

Page 27: ...le of the OM13 module to the logic card as seen in Figure 47 Connect the 2 pins black connector from OM13 module to the 2 pins connector previously removed as seen in Figure 48 Connect the 2 pins connector black cable from the OM13 module to connector on the logic card as seen in Figure 48 The OM13 card is now connected Replace the actuator cover and fix it properly ...

Page 28: ...1 24 Installation Section 2 Installation Figure 47 Figure 48 NOTE Please note that all the connectors provided with the base actuator and all optional cards are different from each other in terms of design and number of pins In no way is it possible to make a wrong connection ...

Page 29: ... Section 3 OM13 Module Setting and Configuration For the EPI2 basic actuator settings please refer to the instruction and operation manual The OM13 does not need any setting and configuration WARNING Do not electrically operate the EPI2 when the electrical enclosures are removed Operating the unit with the electrical enclosures removed could cause personal injury ...

Page 30: ...nt EPI2 models Depending on models only some spacers and screws has to be used Refer to Tables 1 and 2 and Figure 50 to choose the correct mechanical parts Figure 49 Table 1 EPI2 Cross Reference Table Non US Market Actuator model Old 63 125 Old 250 2K New 63 125 New 250 2K Product coding chart digit X7 X8 1 phase UV VU UV VU LV HV LV HV Product coding chart digit X7 X8 3 phase 31 32 33 31 32 33 3A...

Page 31: ...ce Table US Market Actuator model Old E006 E013 Old E025 E171 New E006 E013 New E025 E171 Product coding chart digit 6 1 phase 0 4 0 4 L H L H Product coding chart digit 6 3 phase 1 2 3 1 2 3 A B C A B C A 1 11 11 4 8 5 8 B 2 12 12 1 11 6 9 C 3 13 13 2 12 7 10 D 14 14 15 Figure 50 Points A B C and D to Fix the Board on Standard Group ...

Page 32: ...ct Coding Chart Figures 51 54 allow to distinguish old version of EPI2 from the new version on the labels the digits of Product Number are boxed furthermore the logic boards with heatsink identifies old version models while logic boards without heatsink identifies new version models Figure 51 Label for Non Us Market Digits X7 X8 on product coding chart ...

Page 33: ...ion Operation and Maintenance Manual VCIOM 01495 EN Rev 1 May 2022 29 OM13 Kit Section 4 OM13 Kit Figure 53 Example of EPI2 Old Version Heatsink Present Figure 54 Example of EPI2 New Version Heatsink Not Present ...

Page 34: ...ote 1 Note 3 Ground NOTES 1 L1 L2 connection to open L2 L3 connection to close Supply from 110 to 240 V AC 1 ph L2 neutral 2 Contacts shown in intermediate position CLC1 CLC2 end of travel signaling in CLOSING Contacts shown in intermediate position OPC1 OPC2 end of travel signaling in OPENING 3 Internal heater max 10 watt is activated when a power supply from 110 to 240 V AC is connected to the t...

Page 35: ...g command line To avoid this unwanted effect realize a cabling system where unused line either L1 OPEN or L3 CLOSE is pulled to NEUTRAL line To do this a switch may be used For example with the BACO PN NC02GQ1 the following configuration may be used short circuit pins 1 and 3 short circuit pins 5 and 7 short circuit pins 2 and 8 short circuit pins 4 and 6 pin 3 PHASE pin 5 NEUTRAL L2 pin 2 OPEN L1...

Page 36: ...ow Business Estate East P O Box 6908 Greenstone 1616 Modderfontein Extension 5 South Africa T 27 11 451 3700 EUROPE Holland Fasor 6 Székesfehérvár 8000 Hungary T 36 22 53 09 50 Strada Biffi 165 29017 Fiorenzuola d Arda PC Italy T 39 0523 944 411 www emerson com VCIOM 01495 EN 2022 Emerson All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co KeystoneTM is a ma...

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