Emerson Fisher Vee-Ball V150 Instruction Manual Download Page 43 | Manualshive

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Instruction Manual

D101554X012

Vee-Ball Valves

March 2021

43

Cavitrol Hex Retrofit Kit

Kit includes the Cavitrol Hex (key 64), gasket (key 65), and fasteners (key 21). Kits are available for the NPS 4 through
12 V150, V300, and V200 flanged, raised-face body constructions. To retrofit the Cavitrol Hex anti-cavitation trim to
an existing valve assembly, special body machining is required. Two threaded holes must be added to the valve body
outlet flange. Contact your

Emerson sales office

for retrofit information.

Fisher V150, V200

(1)

, and V300 Cavitrol Hex Kits

VALVE SIZE,

NPS

KIT PART NUMBER

Material

S31603 (316L)

R31233 (Ultimet)

4

RCAVHEX0002

RCAVHEX0012

6

RCAVHEX0022

RCAVHEX0032

8

RCAVHEX0042

RCAVHEX0052

10

RCAVHEX0062

RCAVHEX0072

12

RCAVHEX0082

RCAVHEX0092

1. V200 raised face flanged body.

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Summary of Contents for Fisher Vee-Ball V150

Page 1: ...ormation for the Fisher Vee Ball V150 NPS 1 through 12 V200 NPS 1 through 10 and V300 NPS 1 through 12 rotary control valves see figure 1 NPS 3 through 12 valves without an attenuator currently in production are referred to as Series B for more information on this distinction see Appendix A For larger valves NPS 14 16 and 20 refer to a separate instruction manual For information on ENVIRO SEAL pac...

Page 2: ...s Valve Actuator Action With diaphragm or piston rotary actuator field reversible between J push down to close extending actuator rod closes valve and J push down to open extending actuator rod opens valve See actuator manual for details 1 The pressure temperature limits in this manual and any applicable code or standard limitation should not be exceeded Description The V150 V200 and V300 Vee Ball...

Page 3: ...1 0619 1 DN 25 40 50 PN 10 40 DN 80 100 150 PN 25 40 DN 200 250 300 PN 25 or PN 40 LCC NPS 1 1 1 2 2 3 4 6 8 10 12 CL300 DN 25 40 50 PN 10 40 DN 80 100 150 PN 25 40 DN 200 250 300 PN 25 or PN 40 CF3M 2 NPS 1 1 1 2 2 3 4 6 8 10 12 CL300 CF3M 1 4409 1 DN 25 40 50 PN 10 40 DN 80 100 150 PN 25 40 DN 200 250 300 PN 25 or PN 40 CG8M NPS 1 1 1 2 2 3 4 6 8 10 12 14 16 20 CL300 CW2M NPS 1 1 1 2 2 3 4 6 8 M...

Page 4: ...able 3 Flange Stud Lengths Required for Seal Protector Ring End of Fisher V150 V200 and V300 Valves VALVE SIZE V150 2 V200 1 V300 2 ANSI ISA S75 08 02 Face to Face ASME B16 10 Short Face to Face ANSI ISA S75 08 02 Face to Face ANSI ISA S75 08 02 Face to Face DN NPS mm Inches mm Inches mm Inches mm Inches 25 40 50 80 100 150 200 250 300 1 1 1 2 2 3 4 6 8 10 12 70 83 95 95 108 114 121 133 140 2 75 3...

Page 5: ...p screw key 23 1 If the valve is to be stored before installation protect the flange mating surfaces and keep the valve body cavity dry and free of foreign material 2 Install a three valve bypass around the control valve assembly if continuous operation will be necessary during inspection and maintenance of the valve 3 The valve is normally shipped as part of a control valve assembly with an actua...

Page 6: ...Lubricate the studs with anti seize lubricant 3 Insert flat sheet line flange gaskets or spiral wound gaskets with compression controlling center rings that are compatible with the flowing media 4 Connect pressure lines to the actuator as indicated in the actuator instruction manual When an auxiliary manual actuator is used with a power actuator install a bypass valve on the power actuator if one ...

Page 7: ...uds Install all remaining studs Measure carefully to be sure the valve is centered on the pipeline flanges and tighten the flange stud nuts Tighten the nuts in a criss cross sequence to be sure the flange gaskets are properly torqued 5 Connect pressure lines to the actuator as indicated in the actuator instruction manual When an auxiliary manual actuator is used with a power actuator install a byp...

Page 8: ...personal injury To avoid injury keep hands tools and other objects away from the Vee ball while stroking the valve Avoid personal injury from sudden release of process pressure Before performing any maintenance operations D Do not remove the actuator from the valve while the valve is still pressurized D Disconnect any operating lines providing air pressure electric power or a control signal to the...

Page 9: ...both sides of the valve If using a power actuator shut off all pressure lines to the power actuator release pressure from the actuator and disconnect the pressure lines from the actuator Use lock out procedures to be sure that the above measures stay in effect while you are working on the equipment 2 Remove line bolting remove the control valve from the pipeline and place the valve actuator assemb...

Page 10: ...y 11 make sure the ball is closed while you install or tighten new packing Insert a screwdriver pry bar or similar tool between the lower ear of the ball and the valve body Use the pry to move the ball tightly against the bearing on the actuator side of the valve see figure 6 Keep the ball in that position until you have completed packing installation and adjustment 3 Install the new packing parts...

Page 11: ...ced use this procedure to remove the ball seal Then proceed to the Bearing and Ball Maintenance procedures Then return to this procedure and begin with the assembly of the ball seal steps While the actuator valve assembly must be removed from the pipeline the actuator may remain mounted on the valve as you replace the ball seal Key numbers are shown in figures 24 25 and 26 unless otherwise indicat...

Page 12: ...KEY 100 PACKING BOX RING KEY 107 PACKING FLANGE KEY 102 SPRING PACK ASSEMBLY KEY 103 PACKING SET KEY 105 PACKING FLANGE NUT KEY 101 LUBRICANT KEY 113 PACKING FLANGE STUD KEY 100 PACKING BOX RING KEY 107 NOTE INCLUDES ZINC WASHERS KEY 36 FOR GRAPHITE RIBBON PACKING ONLY GRAPHITE RIBBON PACKING FOR V150 V200 AND V300 PTFE V RING PACKING FOR V150 V200 AND V300 STANDARD PACKING ENVIRO SEAL PTFE PACKIN...

Page 13: ... seal remove the seal key 11 from the valve body For NPS 1 1 1 2 and 2 valves also remove the backup ring key 14 figure 8 from the valve body b For a flat metal seal remove the spring seal seal and shims keys 13 11 and 12 Note It may be necessary to re use some of the original shims when reassembling the flat metal seal c For an HD ball seal or a high temperature HD ball seal once the protector ri...

Page 14: ...s during seal installation Valve key number locations are shown in figures 24 25 and 26 1 Thoroughly clean all parts that are to be re used and obtain replacement parts Be sure that all sealing surfaces are in good condition without scratches or wear If the valve has been installed between line flanges and the flange studs and nuts have been tightened always replace the gasket key 15 with a new ga...

Page 15: ... on page 14 of this Instruction Manual Valve Size NPS Construction 1 TCM Seal D HD Seal D Flow Ring D mm 1 New 63 0 70 1 65 0 Old 50 5 58 4 52 3 1 1 2 New 89 9 95 3 91 7 Old 78 2 83 6 80 0 Inches 1 New 2 48 2 76 2 56 Old 1 99 2 30 2 06 1 1 2 New 3 54 3 75 3 61 Old 3 08 3 29 3 15 1 See the Note on page 14 of this Instruction Manual Figure 8 Ball Seal Assembly for NPS 1 1 1 2 and 2 Valves SEAL PROTE...

Page 16: ...KEY 15 SEAL PROTECTOR RING KEY 3 SEAL PROTECTOR RING KEY 3 APPLY DRY FILM LUBRICANT WAVE SPRING KEY 13 RADIAL SEAL KEY 37 HD METAL BALL SEAL KEY 11 NPS 3 THROUGH 12 FISHER TCM PLUS SEAL NPS 3 THROUGH 12 FLAT METAL BALL SEAL NPS 3 THROUGH 8 HD BALL SEAL NPS 10 AND 12 HD BALL SEAL 41B0742 E B2338 3 Figure 10 High Temperature HD Ball Seal Details SEAL PROTECTOR RING SEAL PROTECTOR RING RETAINING RING...

Page 17: ...750 4 990 5 000 6 240 6 250 8 365 8 375 10 365 10 375 Installing Fisher TCM Plus or Extra ball seals a NPS 1 1 1 2 and 2 valves Install the backup ring key 14 Install the Fisher TCM seal key 11 into the valve body Refer to figure 7 D Install the gasket key 15 on the valve body D Install the seal protector ring key 3 into the valve body Now go to step 5 in this procedure b NPS 3 through 12 valves I...

Page 18: ...es office f Install the gasket key 15 on the valve body g Install the seal protector ring key 3 into the valve body Now go to step 5 in this procedure Installing HD ball seals Note The older and newer designs of the NPS 1 and 1 1 2 seal protector ring are functionally the same but are different lengths and not interchangeable All NPS 1 and 1 1 2 sizes of V150 and V300 valves are the newer design T...

Page 19: ... HD seal is level D The HD seal uses a retaining ring key 41 for NPS 10 and 12 valves only This retaining ring is an octagonal shaped support wire Go to step 5 in this procedure Installing high temperature HD ball seals a For NPS 1 1 1 2 and 2 valves The older and newer designs of the NPS 1 and 1 1 2 seal protector rings are functionally the same but are different lengths and not interchangeable A...

Page 20: ...0 valve uses clips key 22 in place of washers 7 If necessary refer to the Packing Maintenance procedures to install the packing Install the actuator using the Actuator Mounting procedures or to the appropriate actuator instruction manual HD Ball Seal Lubrication To assist with break in of the HD seals it is recommended that the ball and seal be lubricated with dry film lubricant or equivalent moly...

Page 21: ... Exercise care to avoid damaging components in the following procedure 6 The ball will be free to move when both shafts are removed Make sure the sealing surface of the ball is not damaged while removing the follower shaft a Unscrew the pipe plug key 25 if one is installed Use a punch to drive the follower shaft key 9 into the center of the ball b If a pipe plug is not installed use a piece of con...

Page 22: ...nstall the ball attenuator through the inlet of the valve For NPS 6 8 10 and 12 valves install the ball attenuator through the outlet of the valve Taking hold of the follower shaft ear on the ball attenuator you must position the scalloped edge of the attenuator against the valve bore opening and then carefully pivot or roll the ball attenuator into the valve body see figure 18 After you have inst...

Page 23: ...ag see figure 13 attached to the Vee Ball and to the drive shaft Failure to use the correct Vee Ball shaft combination may result in the ball not being in the position indicated by the slash mark on the end of the shaft If the ball is not properly aligned with the slash mark the valve will not function correctly and seal damage may result Figure 13 Informational Tag GE11636 A FOR STANDARD RIGHT LE...

Page 24: ...result in improper valve function and equipment damage Figure 14 Taper Key Installation MAXIMUM ENGAGEMENT OF TAPER KEY 31B0727 E A6035 1 BALL KEY 2 TACK WELD TAPER KEY KEY 4 DRIVE SHAFT KEY 6 TACK WELD TAPER KEY KEY 4 MINIMUM ENGAGEMENT OF TAPER KEY 6 Install the drive shaft key 6 into the valve body through the ball and into the lower bearing 7 Insert the taper key key 4 into ball and drive shaf...

Page 25: ...W6256 For all constructions Refer to Replacing the Ball Seal Packing Maintenance and other procedures as necessary to complete the assembly of the valve DN 25 through 50 NPS 1 through 2 Valves Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve packing are removed from the valve Refer to the Replacing Packing procedures to remove th...

Page 26: ...alve component parts b Once the shafts have been removed from the valve body the ball may fall To avoid personal injury or damage to the sealing surfaces provide support for the ball to prevent it from falling as the shaft s are being removed Table 7 Continuous Threaded Rod Valve Size DN Valve Size NPS Threaded Rod Thread Size Thread Depth in Follower Shaft 25 1 1 4 20 0 5 40 1 5 1 4 20 0 5 50 2 1...

Page 27: ...the taper key in the wrong direction will tighten it 7 Pull the drive shaft key 6 out of the actuator side of the valve body Note The new ball shaft assembly key 48 does not require a thrust washer key 38 in valves ordered after November 01 2001 Discard the thrust washer in valves ordered prior to this date when new ball shaft assemblies are used as spare parts Figure 17 shows the informational ta...

Page 28: ...e bearings key 10 by hand If the bearings are tight in the valve body then pull or drive them out with a slight pressure 11 Thoroughly clean surfaces of all parts that are to be re used or obtain replacement parts Assembly 1 Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear 2 Install bearings key 10 by hand The bearing flanged end should touch the body...

Page 29: ...The drive shaft must be used with the correct Vee Ball Refer to the tag see figure 13 attached to the Vee Ball and to the drive shaft Failure to use the correct Vee Ball shaft combination may result in the ball not being in the position indicated by the slash mark on the end of the shaft If the ball is not properly aligned with the slash mark the valve will not function correctly and seal damage m...

Page 30: ... drive shaft and ball ear or ball for Micro Notch constructions are in the correct orientation for installing the pin D Installing Taper Pins in NPS 1 1 1 2 and 2 Valves Note For NPS 1 1 1 2 and 2 valves the taper pins figure 20 do not require welding Using a flat end punch drive the taper pin into the ball ear or ball for Micro Notch constructions and drive shaft until solid heavy contact is felt...

Page 31: ...E0738 DRIVE SHAFT KEY 6 WHEN FULLY SET PIN SHOULD BE FLUSH OR 0 06 TAPER PIN KEY 4 MICRO NOTCH BALL KEY 2 Valves with NPS 1 ceramic micro notch balls use a screw with a threaded valve shaft to connect the ball to the shaft An adhesive is used to lock the screw in the valve shaft keys 4 and 6 figure 22 Figure 22 Screw Installation for Fisher V150 V200 and V300 NPS 1 Valves with VTC Ceramic Micro No...

Page 32: ... the ball 12 Thread the screw into the shaft tightening it to 9 2 NSm 81 inSlbs torque Remove excess adhesive Allow four hours to cure fully before continuing with assembly For all constructions Refer to Replacing the Ball Seal Packing Maintenance and other procedures as necessary to complete the assembly of the valve Cavitrol Hex Installation The Cavitrol Hex anti cavitation trim key 64 is availa...

Page 33: ... the right or left side when viewed from upstream see figure 23 The Series B Vee Ball NPS 4 through 12 with attenuator and the NPS 1 micro notch Vee Ball have one V notch For right hand mounting standard the ball will be in the top of the valve body when the valve is open and the shaft is horizontal In this position the ball rotates CCW to Close For left hand mounting standard the ball will be in ...

Page 34: ...the exact center of the seal cavity 4 Adjust the actuator linkage as described in the appropriate actuator instruction manual until the ball is centered in the closed position A line is stamped on the actuator end of the drive shaft see figure 23 to indicate the ball position Use the appropriate actuator instruction manual and figure 23 of this manual when mounting the actuator or changing actuato...

Page 35: ... 23 Index Marks for Actuator Lever Orientation for NPS 1 through 12 Valves with or without Attenuator 48B4773 C NOTE 1 ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE 2 THE OPTIONAL LEFT HAND ORIENTATION IS NOT AVAILABLE FOR MICRO NOTCH VEE BALLS 2 ...

Page 36: ...or V300 NPS 3 12 or Flanged V200 NPS 3 8 Valve Assembly Details are typical for V200 Flangeless valve body 58B2296 D ALLOY FOLLOWER NPS 10 12 HD SEAL FOR ATTENUATOR USE ONLY LEAKOFF FOLLOWER FLAT METAL SEAL TCM SEAL PIPE PLUG PARTS NOT SHOWN 28 30 31 32 35 36 ATTENUATOR BALL NPS 4 12 ...

Page 37: ...Manual D101554X012 Vee Ball Valves March 2021 37 Figure 25 Exploded View Fisher V150 and V300 NPS 3 12 and Flanged V200 NPS 3 8 without Attenuator Assembly 1 2 3 4 6 7 9 27 26 23 16 19 20 39 24 23 17 21 22 15 11 10 ...

Page 38: ...l Valves March 2021 38 Figure 26 Fisher V150 or V300 NPS 1 1 1 2 and 2 and Flanged V200 NPS 2 Valve Assembly Details are typical for Flangeless V200 44B2228 B ALLOY ASSEMBLY TCM SEAL PIPE PLUG OPTIONAL NOTE PARTS NOT SHOWN 30 31 32 33 35 36 ...

Page 39: ...50 6 216 212 117 21 59 51 200 8 270 268 139 12 61 57 250 10 324 320 203 2 35 60 300 12 381 378 254 2 20 63 Inches 25 1 2 50 2 68 0 75 1 40 2 40 1 00 40 1 1 2 3 25 3 46 1 12 1 34 3 34 1 00 50 2 4 02 4 02 1 50 1 22 3 34 1 00 80 3 5 00 4 55 2 50 0 94 2 44 1 50 100 4 6 19 6 19 3 25 1 42 2 80 1 75 150 6 8 50 8 35 4 62 0 82 2 32 2 00 200 8 10 62 10 55 5 50 0 48 2 42 2 25 250 10 12 75 12 60 8 00 0 09 1 4...

Page 40: ...ys reference the serial number of your valve when corresponding with your Emerson sales office Retrofit Kits for ENVIRO SEAL Packing Retrofit kits include parts to convert existing V150 V200 and V300 valves with shallow single packing depth packing box to the ENVIRO SEAL packing box construction Retrofit kits include single PTFE packing See following table ENVIRO SEAL Packing Retrofit Kits SHAFT D...

Page 41: ...truction Manual D101554X012 Vee Ball Valves March 2021 41 Figure 28 Fisher V300 with Cavitrol Hex Explosion View GE96725 65 64 21 Figure 29 Fisher V300 with Cavitrol Hex Assembly View GE96724 SCALE 1 25 1 ...

Page 42: ...CD7MCuN Alloy 255 Duplex SST 25 40 1 1 1 2 RV150X00CA2 RV150X00CB2 RV150XHDAA2 RV150XHDAB2 RV150XHDCA2 RV150XHDCB2 VALVE SIZE Ball Seal Material DN NPS TCM Plus S31600 316 SST CF10SMnN CD7MCuN Alloy 255 Duplex SST 50 50 80 100 150 200 250 300 2 1 2 2 3 4 6 8 10 12 RV150X00C12 RV150X00C82 RV150X00C22 RV150X00C32 RV150X00C42 RV150X00C52 RV150X00C62 RV150X00C72 RV150X00M12 RV150X00M22 RV150X00M32 RV1...

Page 43: ...ex anti cavitation trim to an existing valve assembly special body machining is required Two threaded holes must be added to the valve body outlet flange Contact your Emerson sales office for retrofit information Fisher V150 V200 1 and V300 Cavitrol Hex Kits VALVE SIZE NPS KIT PART NUMBER Material S31603 316L R31233 Ultimet 4 RCAVHEX0002 RCAVHEX0012 6 RCAVHEX0022 RCAVHEX0032 8 RCAVHEX0042 RCAVHEX0...

Page 44: ...g Follower w o integral flange 19 Packing Follower Stud 20 Packing Follower Nut 21 Seal Protector Screw 22 Seal Protector Clip 23 Actuator Mounting Screw 24 Actuator Mounting Nut 25 Pipe Plug Optional not shown 26 Identification Nameplate 27 Drive Screw 28 Flow Arrow 30 Nameplate 31 Nameplate Wire not shown 32 Line Flange Stud 33 Line Flange Stud 34 Spacer 35 Packing Ring 4 req d 36 Packing Washer...

Page 45: ...tor cannot suddenly open or close the valve D Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve Drain the process media from both sides of the valve D Vent the power actuator loading pressure and relieve any actuator spring precompression D Use lock out procedures to be sure that the above measures ...

Page 46: ...talled use a piece of continuous threaded rod as a removal rod when moving the follower shaft key 9 into the center of the V notch ball Refer to the table 8 for a description of the size threaded rod needed The length of the rod should allow easy working room from the valve body 9 Remove the ball key 2 by carefully removing the follower shaft and ball from the valve body 10 Remove the packing box ...

Page 47: ...vent it from falling into or out of the valve body cavity Note For ease of assembly the follower shaft key 9 should be inserted into the ball before installing the ball in an NPS 3 valve without ball attenuator Carefully install the ball into the valve body cavity After you have installed the ball key 2 into the valve body assembly firmly support the ball while installing the shafts 4 Installing t...

Page 48: ... facing the drive shaft key 6 3 Using a flat end punch drive the groove pin key 7 into the ball ear and follower shaft until it is flat with the ball ear surface 4 Using a flat end punch drive the taper key key 4 into the ball ear and drive shaft key 6 until solid heavy contact is obtained between the key and shaft 5 Measure the position of the taper key head 6 Drive the taper key in further using...

Page 49: ...installing the lever but again do not drive on the lever Remove the wedge after you have clamped the actuator lever on the valve shaft and connected the lever to the actuator piston rod or diaphragm rod Determining Mounting Position The actuator can be either right or left hand mounted Note Right hand mounting Actuator is on the right side of the valve when viewed from valve inlet Left hand mounti...

Page 50: ...the condition described in step 3 exists A line is stamped on the actuator end of the drive shaft see figure 23 to indicate the ball position WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Automation Solutions should not under any circumstances be used in any Fisher valve because they will void your warranty might adversely affect the performance of t...

Page 51: ...75 31 50 1 250 1 240 40 89 40 64 1 610 1 600 31 75 31 50 1 250 1 240 35 56 35 31 1 400 1 390 12 476 25 MIN 18 750 MIN 152 40 MIN 6 000 MIN 41 91 41 66 1 650 1 640 38 10 37 85 1 500 1 490 50 42 50 17 1 985 1 975 38 10 37 85 1 500 1 490 41 91 41 66 1 650 1 640 1 MIN Minimum VALVE SIZE NPS DIMENSION B C B C Millimeters Inches 3 48 26 50 04 100 38 100 63 1 960 1 970 3 952 3 962 4 60 10 60 35 121 01 12...

Page 52: ...lve Assembly NPS 3 12 Details are typical for V200 Valves except V200 does not have flanges METAL BEARING NPS 3 6 PEEK BEARING NPS 8 10 12 METAL BEARING NPS 8 10 12 ALLOY ASSEMBLY ATTENUATOR BALL NPS 4 12 FLAT METAL SEAL TCM SEAL HD METAL SEAL NPS 10 12 NOTE KEYS 28 30 31 32 35 AND 36 ARE NOT SHOWN 42B4652 C ...

Page 53: ... OPEN ACTUATOR POSITION MOUNTING STYLE 1 2 3 4 RIGHT HAND 1 STYLE A STYLE B STYLE C STYLE D LEFT HAND 1 PDTC 2 PDTO 2 PDTC 2 PDTO 2 3 1 Right hand mounting controls with v notch no 1 Left hand mounting controls with v notch no 2 2 PDTC push down to close PDTO push down to open 3 Arrow on lever indicates direction of actuator thrust to close valve B2703 ...

Page 54: ...Instruction Manual D101554X012 Vee Ball Valves March 2021 54 ...

Page 55: ...Instruction Manual D101554X012 Vee Ball Valves March 2021 55 ...

Page 56: ...n request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 1990 2021 Fisher Controls International LLC All rights reserved Fisher ENVIRO SEAL Vee Ball Cavitrol and FIELDVUE are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the ...

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