Emerson Fisher FIELDVUE DVC6005 Series Quick Start Manual Download Page 5 | Manualshive

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Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

5

Wall Mounting

1. Install the wall mounting screws by using the mounting bracket as a template.

2. Install the mounting bracket to the back of the base unit using the spacers and screws provided in the mounting kit.

3. Slide the assembly on the wall mounting screws and tighten.

4. Proceed to the appropriate remote feedback unit mounting procedure.

Figure 2. FIELDVUE DVC6005 Wall Mounting

1‐INCH 1/4‐20
HEX HEAD
SCREW

SPACER

MOUNTING
BRACKET

10C1796‐A

57

(2.25)

72

(2.82)

2 MOUNTING
HOLES

8.6/0.34

X0428

For DVC6015 remote feedback unit on sliding‐stem linear actuators up to
102 mm (4 inches) travel proceed to page 6

For DVC6025 remote feedback unit on long-stroke [102-610 mm (4-24 inch)]
travel sliding‐stem actuators and rotary actuators proceed to page 9

For DVC6035 remote feedback unit on
quarter‐turn rotary actuators proceed to page 12

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Summary of Contents for Fisher FIELDVUE DVC6005 Series

Page 1: ... Tubing 15 Step 3 Connect the Electrical Wires 19 Step 4 Configure the Digital Valve Controller 29 Quick Start Guide D103784X012 DVC6005 Digital Valve Controllers March 2018 This quick start guide provides installation and initial setup information for DVC6005 HW1 HW2 and DVC6005f remote mount base units and DVC6015 DVC6025 and DVC6035 remote feedback units W8373 ...

Page 2: ...property damage from sudden release of process pressure or bursting of parts Before proceeding with any Installation procedures D Always wear protective clothing gloves and eyewear to prevent personal injury or property damage D Do not remove the actuator from the valve while the valve is still pressurized D Disconnect any operating lines providing air pressure electric power or a control signal t...

Page 3: ...ecification FIELDVUE DVC6000 HW2 Digital Valve Controller D103782X012 D FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual D102794X012 D FIELDVUE DVC6000f Digital Valve Controllers Instruction Manual D103189X012 Step 1 Install the Remote Mount Base Unit and Feedback Unit Notes The DVC6005 base unit ships separately from the control valve and does not include tubing fittings or wiring Mo...

Page 4: ...ly fasten the base unit to the pipe stand 4 Tighten all screws 5 Proceed to the appropriate remote feedback unit mounting procedure Figure 1 FIELDVUE DVC6005 Pipestand Mounting 4 INCH 1 4 20 HEX HEAD SCREW STANDOFF MOUNTING BRACKET X0437 For DVC6015 remote feedback unit on sliding stem linear actuators up to 102 mm 4 inches travel proceed to page 6 For DVC6025 remote feedback unit on long stroke 1...

Page 5: ...Proceed to the appropriate remote feedback unit mounting procedure Figure 2 FIELDVUE DVC6005 Wall Mounting 1 INCH 1 4 20 HEX HEAD SCREW SPACER MOUNTING BRACKET 10C1796 A 57 2 25 72 2 82 2 MOUNTING HOLES 8 6 0 34 X0428 For DVC6015 remote feedback unit on sliding stem linear actuators up to 102 mm 4 inches travel proceed to page 6 For DVC6025 remote feedback unit on long stroke 102 610 mm 4 24 inch ...

Page 6: ...a typical mounting on an actuator with up to 51 mm 2 inch travel Figure 4 shows a typical mounting on actuators with 51 to 102 mm 2 to 4 inch travel For actuators with greater than 102 mm 4 inch travel see the guidelines for mounting a DVC6025 remote feedback unit Figure 3 FIELDVUE DVC6015 Remote Feedback Unit Mounted on Sliding Stem Actuators with up to 2 Inches Travel CAP SCREW FLANGED SHIELD AD...

Page 7: ...o air position by inserting the alignment pin key 46 through the hole on the feedback arm as follows D For air to open actuators i e the actuator stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases insert the alignment pin into the hole marked A For this style actuator the feedback arm rotates counterclockwise from A to B as air pressure to ...

Page 8: ...ustment arm Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut 9 Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking Tighten the flanged hex nut 10 Remove the alignment pin key 46 and store it in the module base next to the I P assembly 11 After calibrating the instrument atta...

Page 9: ...m 4 inches to 24 inches Some long stroke applications will require an actuator with a tapped lower yoke boss Figures 7 and 8 show examples of mounting on rotary actuators Figure 6 FIELDVUE DVC6025 Remote Feedback Unit Mounted on Long Stroke Sliding Stem Actuator PLAIN WASHER HEX NUT STUD CONT THREAD A LOCK WASHER CAP SCREW MOUNTING PLATE CAP SCREW HEX SOCKET VENT PLAIN WASHER HEX NUT STUD CONT THR...

Page 10: ...nt 2 If a cam is not already installed on the actuator install the cam as described in the instructions included with the mounting kit For sliding stem actuators the cam is installed on the stem connector Figure 7 FIELDVUE DVC6025 Remote Feedback Unit Mounted on Rotary Actuators TYPICAL MOUNTING WITH SHORT FEEDBACK ARM FISHER 1052 SIZE 33 ACTUATOR SHOWN TYPICAL MOUNTING WITH LONG FEEDBACK ARM FISH...

Page 11: ... Locating Adjustment Arm Pin in Feedback Arm of a DVC6025 Remote Feedback Unit MOUNTING ADAPTER FEEDBACK ARM ASSEMBLY BIAS SPRING ARM ASSEMBLY PIN ARM ASSEMBLY MOUNTING BRACKET 7 Mount the DVC6025 on the actuator as follows D If required a mounting adaptor is included in the mounting kit Attach the adaptor to the actuator as shown in figure 7 Then attach the remote feedback unit assembly to the ad...

Page 12: ...ocations Refer to the following guidelines when mounting on quarter turn actuators Figure 10 Mounting a FIELDVUE DVC6030 Remote Feedback Unit on a Rotary Actuator Fisher 1032 Size 425A Shown MOUNTING BRACKET TRAVEL INDICATOR TRAVEL INDICATOR PIN FEEDBACK ARM SPACER X0917 X0916 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off...

Page 13: ...travel indicator assembly such that the arrow is in the 7 30 position as shown in figure 11 Figure 11 FIELDVUE DVC6035 Travel Indicator Installation STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR CLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE COUNTERCLOCKWISE AS VIEWED FROM THE BACK OF THE INSTRUMENT STARTING POSITION OF THE TRAVEL INDIC...

Page 14: ...ads the pin as shown in figure 12 Attach the digital valve controller to the actuator or positioner plate Figure 12 Positioning Travel Indicator Pin in the Feedback Arm Viewed as if Looking from the FIELDVUE DVC6030 toward the Actuator HOLE A HOLE B TRAVEL INDICATOR PIN FEEDBACK ARM BIAS SPRING E1567 8 If a travel indicator scale is included in the mounting kit attach the scale as described in the...

Page 15: ...OUTPUT A to the actuator pneumatic input D When using a single acting reverse digital valve controller relay B on a single acting actuator connect OUTPUT B to the actuator diaphragm casing D When using a double acting digital valve controller relay A on a double acting actuator connect OUTPUT A and OUTPUT B to the appropriate actuator pneumatic input With no input current to the DVC6005 OUTPUT A i...

Page 16: ... the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following ensuring adequate ventilation and the removal of any ignition sources D Ensure that all caps and covers are correctly installed before putting this unit back into service Failure to do so could result in personal injury or property damage from fir...

Page 17: ...hazardous classified location remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and national codes rules and regulations Failure to do so when necessary could result in personal injury or property damage from fire or explosion and area re classification In addition to remote venting of the unit ensure that all c...

Page 18: ...and the removal of any ignition sources Note The Natural Gas Certified Single Seal device option simplifies conduit sealing requirements Natural Gas Certified Single Seal instruments can be identified by the natural gas approval label shown in figure 15 Read and follow all local regional and federal wiring requirements for natural gas installations Contact your Emerson sales office or Local Busine...

Page 19: ... electrical shock do not exceed maximum input voltage specified on the product nameplate If the input voltage specified differs do not exceed the lowest specified maximum input voltage Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous Confirm that area cl...

Page 20: ...nect the control system output channel negative or return wire to the LOOP screw terminal in the terminal box WARNING Personal injury or property damage caused by fire or explosion can result from the discharge of static electricity Connect a 14 AWG 2 08 mm2 ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present Refer to national and local ...

Page 21: ...mmunication signals and raise the impedance of the control system to allow HART communication For more information on the description and use of the HART filter refer to the HF340 HART filter instruction manual D102796X012 To determine if your system requires a HART filter refer to the DVC6000 HW2 or DVC6000 instruction manual or contact your Emerson sales office or Local Business Partner 5 Replac...

Page 22: ... based on a user configurable trip point The trip point can be based on valve travel anywhere within the calibrated travel range or based on a device alert In order for the switch output to function the digital valve controller must be powered If power is lost the switch will always go to the open state The output circuit whether operating as a transmitter or switch is galvanically isolated from t...

Page 23: ...5 Digital Valve Controllers March 2018 23 Figure 18 FIELDVUE DVC6005 HW2 with Position Transmitter or Discrete Switch Field Wiring Schematic AO AO AI DI 4 20 mA 4 20 mA 8 30 VDC POWERED MAX 30V POSITION TRANSMITTER DISCRETE SWITCH GE61668 ...

Page 24: ...ication range Figure 19 THUM Adapter Installed On DVC6005 HW2 Digital Valve Controller TOP CONDUIT ENTRANCE X0796 1 1 Remove the DVC6005 terminal box plug from the top conduit entrance 2 Thread the THUM Adapter into the top conduit entrance 3 Using the wire splice included with the THUM Adapter or other suitable wire splice connect the wires as shown in figure 20 below Figure 20 Wiring the THUM Ad...

Page 25: ...o an unknown position when power is applied the digital valve controller is shipped from the factory with the transducer block mode Out of Service Wire the remote mount base unit as follows refer to figure 21 1 Remove the wiring terminal box cap 2 Bring the field wiring into the terminal box When applicable install conduit using local and national electrical codes which apply to the application 3 ...

Page 26: ...dentical to the earth ground 5 Replace and hand tighten the cover on the terminal box 6 Write the valve tag number on the top and bottom of the paper commissioning tag as shown in figure 22 Figure 22 Paper Commissioning Tag 18B9406 G WRITE THE VALVE TAG NUMBER HERE 7 Remove the lower half of the paper commissioning tag and deliver it to the control system configurator With the piece of paper the c...

Page 27: ...between base unit output connection and actuator has been tested to 91 meters 300 feet At 15 meters 50 feet there was no performance degradation At 91 meters there was minimal pneumatic lag 1 Remove the termination caps from both the feedback unit and the DVC6005 base unit 2 Install conduit between the feedback unit and the base unit following applicable local and national electrical codes Route t...

Page 28: ...nal 2 on the base unit 5 Connect the third wire of the 3 conductor shielded cable between terminal 3 on the feedback unit and terminal 3 on the base unit 6 Connect the cable shield or drain wire to the ground screw in the feedback connections terminal box of the base unit Note Do not connect the shield or drain wire to any terminal on the feedback unit to the earth ground or any other alternative ...

Page 29: ...ve controller To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly when applying power to the instrument While configuring the digital valve controller the valve may move causing process fluid or pressure to be released To avoid personal injury and property damage caused by the release of process fluid or press...

Page 30: ... transducer block in Auto fieldbus devices Emerson Automation Solutions Marshalltown Iowa 50158 USA Sorocaba 18087 Brazil Cernay 68700 France Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or gu...

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