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Instruction Manual

D101643X012

ENVIRO-SEAL System - Rotary Valves

February 2019

2

Table 1. Specifications

Applicable Valve Designs

Fisher 8510B (single arrangements only), 8560 and
8532 eccentric disk control valves; A11, A31A, A31D
and A41 control valves; V150, V200 and V300
Vee‐Ball

t

 control valves (Series B & Non‐Series B

(1)

);

V250 and V260 and BV500, CV500 and V500
eccentric plug rotary valves. Also see table 3.

Applicable Shaft Diameters

See table 3

Pressures and Temperatures

(2)

See table 2

1. Refer to Fisher Vee‐Ball V150, V200 & V300 instruction manual, for distinctions between Series B & Non‐Series B.
2. The pressure/temperature limits in this manual, in the valve literature, and any applicable code or standard limitation should not be exceeded.

Table 2. Maximum Application Temperature and Pressure for 100 PPM Service

ENVIRO‐SEAL PACKING MATERIAL

MAXIMUM APPLICATION TEMPERATURE

MAXIMUM APPLICATION

PRESSURE

_

C

_

F

Single PTFE

232

450

Not Restricted

(1)

Double PTFE

(2)

177

350

20.7 bar

(300 Psi)

Graphite

316

600

Not Restricted

(1)

1. For pressure ratings through CL600 of valves listed in this instruction manual.
2. These application conditions apply for double PTFE only in the valve types where double PTFE is available.

Valve/Actuator Shaft Coupler

To install an ENVIRO‐SEAL packing system on an A11, A31A, A31D, or 8532 valve with a non‐standard, non‐Fisher
produced actuator may require a special valve/actuator shaft coupler.

Table 10 contains a list of valve/actuator combinations and part numbers for the new coupler. If you are considering
installation of an ENVIRO‐SEAL packing system in another existing valve/actuator package, check table 10 to see if a
new coupler is required.

In some cases, coupler replacement is not required when retrofitting valve/actuator combinations. Table 11 contains a
list of valve/actuator combinations that can use existing couplers.

Description

Fisher packing systems are offered with exceptional sealing capabilities that you can easily install in existing valves or
that you can purchase with new valves. These systems help you conserve valuable process fluid. The external
live‐loading provides a constant load over the life of the packing material, which reduces the need for packing box
adjustment and maintenance.

The system design, coupled with very smooth shaft finishes and spring‐loading of the packing, provides longer service
with lower maintenance than many other designs.

Summary of Contents for Fisher ENVIRO-SEAL

Page 1: ...ameters The system can be used with many rotary valves as shown in tables 1 and 3 Refer to appropriate valve and actuator instruction manuals for necessary information relating to the disassembly and assembly of the valve and actuator ENVIRO SEAL packing systems utilize a Belleville coned disk spring system Do not install operate or maintain the ENVIRO SEAL packing system valve actuator or accesso...

Page 2: ...These application conditions apply for double PTFE only in the valve types where double PTFE is available Valve Actuator Shaft Coupler To install an ENVIRO SEAL packing system on an A11 A31A A31D or 8532 valve with a non standard non Fisher produced actuator may require a special valve actuator shaft coupler Table 10 contains a list of valve actuator combinations and part numbers for the new coupl...

Page 3: ...measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Removing the Actuator section in this instruction manual Removing the Actuator WARNING Avoid personal injury from sudden release of process pressure or uncontrolled movement of parts Before performing any maintenance operations D Do not remove th...

Page 4: ...dition is critical in obtaining a good seal If the valve shaft surface is scratched nicked or worn replace the valve shaft before installing the ENVIRO SEAL Packing System Refer to the appropriate valve instruction manual to replace the valve shaft Key number locations are shown in figures 2 and 4 for Vee Ball eccentric plug 8560 and A41 valves and in figures 3 and 5 for A11 A31A A31D and 8532 val...

Page 5: ...PPLY LUBRICANT THESE TWO SURFACES MUST REMAIN PARALLEL AS YOU ALTERNATELY AND EVENLY TIGHTEN THE PACKING NUTS KEY 101 Note ENVIRO SEAL PTFE packing systems can be used in either vacuum or positive pressure service It is not necessary to reverse ENVIRO SEAL PTFE packing components in vacuum service Make sure that the Belleville springs are stacked properly and packing box parts are assembled in the...

Page 6: ... place another anti extrusion washer key 106 into the packing box after the packing set key 106 is not used with graphite packing e Place the second packing box ring key 107 into the packing box f Locate the new spring pack assembly key 103 Remove the O ring and packing springs from the packing follower Use the packing follower to press the packing components into the packing box Remove the packin...

Page 7: ...y 101 Hand tighten them Note In general the following tightening procedure applies to all ENVIRO SEAL packing systems both sliding stem and rotary CAUTION Excessive force could cause valve body bushing displacement in Non Series B Vee Ball valves allowing Vee Ball misalignment excessive seat leakage or stalling of the actuator Note Lubrication is required for the packing studs and nuts Although it...

Page 8: ...APHITE RINGS 1 1 2 2 2 2 3 3 3 3 14B0086 A DOC Note the following definitions You will need them for the next few steps The target load is the point where the Belleville springs are designed for optimum performance when they are compressed to 85 of their maximum deflection or nearly flat Maximum deflection is when the springs are 100 compressed or completely flat 12 You will obtain maximum benefit...

Page 9: ...Sm 25 ftSlbs increments to any one flange nut at a time Excessive over torquing of the flange nuts may cause the studs to break D For PTFE packing loosen each packing flange nut 1 2 turn 180_ of rotation D For graphite packing loosen each packing flange nut 1 4 turn 90_ of rotation The target load of 85 compression has now been reached 13 Install the actuator Refer to the appropriate valve and act...

Page 10: ...VEE BALL VALVES SIZE 12 7 AND 15 9 1 2 AND 5 8 SHAFT A11 and A31A SIZE 14 3 9 16 SHAFT PTFE A41 ECCENTRIC DISK ECCENTRIC PLUG AND VEE BALL VALVES SIZE 19 1 3 4 22 2 7 8 AND 25 4 1 SHAFT A11 SIZE 14 3 AND 19 1 9 16 AND 3 4 SHAFT A31A SIZE 17 5 AND 23 8 11 16 AND 15 16 SHAFT PTFE A41 ECCENTRIC DISK ECCENTRIC PLUG AND VEE BALL VALVES SIZE 19 1 3 4 38 1 1 1 2 44 5 1 3 4 53 8 2 1 8 63 5 2 1 2 76 2 3 AN...

Page 11: ... the packing bore after you have removed the packing An easy method for cleaning debris and minor imperfections from the bore is to use a brake cylinder hone attached to an electric drill This method will do a good job of cleaning the packing bore without changing the dimension of the bore When you have completed this exercise a good guideline to use in checking the condition of the packing bore i...

Page 12: ...15 9 19 1 19 1 25 4 31 8 31 8 38 1 44 5 54 1 2 5 8 5 8 3 4 3 4 1 1 1 4 1 1 4 1 1 2 1 3 4 2 1 8 Table 3 Applicable Valve Sizes and Shaft Diameters cont VALVE VALVE SIZE NPS PRESSURE CLASS VALVE SHAFT DIAMETER mm Inches BV500 1 1 1 2 2 3 4 6 150 300 15 9 15 9 15 9 15 9 25 5 25 5 5 8 5 8 5 8 5 8 1 1 CV500 3 4 6 8 10 12 150 300 600 25 4 31 8 38 1 38 1 44 5 53 8 1 1 1 4 1 1 2 1 1 2 1 3 4 2 1 8 V500 1 1...

Page 13: ... one at the outboard end Select a kit from each column of the following table Packing boxes in V500 and CV500 valve bodies may be deep drilled at one time standard on all CV500 and always available as an option If the valve body being retrofitted has a deep packing box use the longer packing box ring key 107 from the original packing Discard the 3 mm 1 8 inch packing box ring from the retrofit kit...

Page 14: ...FIT KITS PACKING BOX END Actuator End Outboard End for 8510B Only Actuator End Outboard End for 8510B Only 12 7 1 2 RRTYXRT0012 RRTYXRT0082 RRTYXRT0312 RRTYXRT0382 15 9 5 8 RRTYXRT0022 RRTYXRT0092 RRTYXRT0322 RRTYXRT0392 19 1 3 4 RRTYXRT0032 RRTYXRT0102 RRTYXRT0332 RRTYXRT0402 25 4 1 RRTYXRT0052 RRTYXRT0112 RRTYXRT0352 RRTYXRT0412 31 8 1 1 4 RRTYXRT0062 RRTYXRT0122 RRTYXRT0362 RRTYXRT0422 38 1 1 1...

Page 15: ...562 300 47 6 1 7 8 RRTYXRT0582 14 150 34 9 1 3 8 RRTYXRT0592 300 50 8 2 RRTYXRT0602 16 150 38 1 1 1 2 RRTYXRT0612 300 57 2 2 1 4 RRTYXRT0622 18 150 44 5 1 3 4 RRTYXRT0632 300 63 5 2 1 2 RRTYXRT0642 20 150 50 8 2 RRTYXRT0652 24 150 63 5 2 1 2 RRTYXRT0662 A11 Valve Size NPS Pressure Class Shaft Diameter PTFE Retrofit Kits Graphite Retrofit Kits 3 600 14 3 9 16 12B4122X012 12B4125X012 4 19 1 3 4 14B3...

Page 16: ...t supplied by Emerson Automation Solutions should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Table 8 Repair Kits for Fisher Vee Ball Eccentric Plug 8560 8510B and A41 Valves Shaft Diameter mm Inch PTFE Kits Graphite Packing Set 12 7 1 2 15 9 5 8 1...

Page 17: ... 150 44 5 1 3 4 RRTYX000212 300 63 5 2 1 2 RRTYX000222 20 150 50 8 2 RRTYX000182 24 150 63 5 2 1 2 RRTYX000222 A11 Valve Size NPS Pressure Class Shaft Diameter PTFE Packing Kits Anti Extrusion Ring 3 Graphite Packing Kits Packing Box Ring 3 600 14 3 9 16 12B9122X012 12B9121X012 13B8816X022 12B9118X012 4 19 1 3 4 12B7414X012 12B7418X012 13B8816X052 16A6084X012 6 28 6 1 1 8 12B9078X012 12B9084X012 1...

Page 18: ...50 Fisher 1031 Size 26 Fisher 1031 Size 33 Fisher 1032 XL680 XL1370 5M Gear Bettis CB 315 Bettis CB 415 Bettis CB 420 Bettis CB 520 Bettis CB 525 Bettis CB 725 Bettis HD 251 5 Bettis HD 521 721 722 Fire Sentry Limitorque T 100 13B1610X012 13B1611X012 13B1613X012 13B1601X012 13B1602X012 13B1905X012 13B1605X012 13B1906X012 13B1604X012 13B1606X012 13B1609X012 13B1603X012 13B1608X012 13B1607X012 28 5 ...

Page 19: ...cted Actuators SHAFT DIAMETER mm INCH Valve Size Actuator Type Coupler Part No 14 3 9 16 NPS 3 CL150 300 NPS 3 CL150 300 NPS 3 CL150 300 NPS 3 CL150 300 Bettis CB 315 Bettis CB 415 Bettis CB 420 Bettis CB 520 V160124X012 V160125X012 V151828X012 V154549X012 17 5 11 16 NPS 4 CL150 300 NPS 4 CL150 300 NPS 4 CL150 300 NPS 4 CL150 300 Bettis CB 315 Bettis CB 415 Bettis CB 420 Bettis CB 520 V160108X012 ...

Page 20: ... are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E1991 2019 Fisher Controls International LLC All rights reserved Fisher ENVIRO SEAL and Vee Ball are marks owned by one of the companies in the Emerson Automation Solutions business division of Emerson Electric Co Emerson Automation Solutions Emerson and t...

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