Emerson FISHER CS200 Series Instruction Manual Download Page 8

CS200 Series

8

If the downstream system is not pressurized by another 

regulator or manual bypass valve, use the following 

procedure to startup the regulator.

1.  Check to see that all appliances are turned off.
2.  Slowly open the upstream shutoff valve.
3.  Check inlet and outlet pressure for correct values.
4.  Check all connections for leaks.
5. 

Turn on utilization equipment and recheck 

 

the pressures.

Adjustment

Note

The range of allowable pressure setting is 

stamped on the nameplate.  If the required 

setting is not within this range, substitute 

the correct spring (as shown in Table 3).  If 

the spring is changed, change the nameplate 

to indicate the new pressure range.

A pressure gauge must always be used to monitor 

downstream pressure while adjustments are being made.

1.  Remove the closing cap (key 60, Figure 5).
2.  To increase the outlet setting, turn the adjusting screw 

(key 65, Figure 5) clockwise.  To decrease the outlet 

setting, turn the adjusting screw counterclockwise.

3.  Replace the closing cap.

Shutdown

Installation arrangements may vary, but in any 

installation it is important that the valves be opened or 

closed slowly and that the outlet pressure be vented 

before venting inlet pressure to prevent damage caused 

by reverse pressurization of the regulator.  The steps 

below apply to the typical installation as indicated.

1.  Open valves downstream of the regulator.
2.  Slowly close the upstream shutoff valve.
3.  Inlet pressure should be automatically released 

downstream as the regulator opens in response to the 

lowered pressure on the diaphragm.

4.  Close outlet shutoff valve.

Maintenance

!

WARNING

To avoid personal injury or equipment 

damage, do not attempt any maintenance 

or disassembly without first isolating the 

regulator from system pressure and relieving 

all internal pressure as described  

in “Shutdown”.

Regulators that have been disassembled for 

repair must be tested for proper operation 

before being returned to service.  Only parts 

manufactured by Regulator Technologies 

should be used for repairing Fisher

® 

regulators.  Restart gas utilization equipment 

according to normal startup procedures.
Due to normal wear or damage that may 

occur from external sources, this regulator 

should be inspected and maintained 

periodically.  The frequency of inspection 

and replacement of parts depends upon 

the severity of service conditions or the 

requirement of local, state, and federal 

rules and regulations.

Maintenance on Types CS205 and CS206 

Secondary Seat™ Protection

The Type CS205 regulator does not have any means 

to alert when the Secondary Seat operates at lockup.  

Therefore it is recommended that a periodic lockup 

test be done on the regulator to determine if the lockup 

pressure has elevated to the values in Table 5.  If so, the 

regulator primary disk and orifice should be replaced. 

Types CS205IR and CS206IR have internal relief.  Internal 

relief operation on these units is an indication that the 

Secondary Seat Protection on the Type CS205IR may not 

be working and that the Type CS206 Secondary Seat may 

have closed.  Maintenance should address any potential 

causes for internal relief operation as well as other 

regulator malfunctions separate from the Secondary Seat.

Disassembly to Replace Diaphragm

1.  Remove the closing cap (key 60,

 

Figure 5).  Turn the 

adjusting screw (key 65) counterclockwise to ease 

spring compression.

2.  Remove the adjusting screw and spring (key 38).
3.  Remove hex nuts (key 16) and cap screws (key 15). 

Separate the upper spring case (key 1) from  

the lower casing assembly (key 9).  Note  

vent orientation.

Note

When disassembling a CS200 Series 

regulator, lift the upper spring case 

straight up in order to avoid hitting the 

relief valve stem (key 44, Figure 5).

4.  Slide the diaphragm assembly (key 55) away from 

the body (key 70) to unhook the pusher post (key 51) 

from the lever (key 10).  Lift off the diaphragm head 

assembly (key 55).

5.   

For Types CS200IN and CS205IN (Non-relieving 

units),

 unscrew the retainer screw (key 45, Figure 6) 

using a 5/8-inch / 16 mm wrench.  The screw retainer 

Summary of Contents for FISHER CS200 Series

Page 1: ...r Introduction Scope of the Manual This manual provides instructions for the installation maintenance and parts ordering information for Types CS200IN CS200IR CS205IN CS205IR and CS206IR service regulators Table of Contents Introduction 1 Specifications 3 Principle of Operation 4 Installation and Overpressure Protection 6 Startup 7 Adjustment 8 Shutdown 8 Maintenance 8 Parts Ordering 9 Parts List ...

Page 2: ...ly installed on industrial and commercial applications All constructions include internal pressure registration Types CS200IR CS205IR and CS206IR contain an internal relief valve Types CS200IN and CS205IN do not contain internal relief WARNING Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and or fire causing property damage and...

Page 3: ...ssure registration and Relieving diaphragm assembly Type CS205IN Type CS200IN with Secondary SeatTM Protection Type CS205IR Type CS200IR with Secondary Seat Protection Type CS206IR Type CS200IR with Secondary Seat Protection with bleed to indicate that the Secondary Seat is providing lockup See also Table 1 Body Sizes End Connection Style and Pressure Rating 1 See Table 4 Outlet Pressure Ranges Se...

Page 4: ...scharge both with and without Secondary Seat Protection If emergency conditions should exist that prevent normal operation of the regulator or internal relief valve the relief valve stem acts as a secondary travel stop contacting the underside of the closing cap and stopping the upward travel of the relief seat When the diaphragm continues to rise as downstream pressure builds the diaphragm lifts ...

Page 5: ...into contact with a metal disk This metal to metal interface will allow a small amount of gas to bleed downstream thereby increasing outlet pressure until the Internal relief valve begins to discharge gas to the atmosphere The odor of this discharged gas provides an indication that the regulator is relying on the Secondary Seat for overpressure protection See Table 5 for the Downstream Pressure Bu...

Page 6: ...fering with proper operation Under enclosed conditions or indoors escaping gas may accumulate and be an explosion hazard In these cases the vent should be piped away from the regulator to the outdoors CAUTION The CS200 Series regulators have an outlet pressure rating lower than their inlet pressure rating If actual inlet pressure can exceed the outlet pressure rating outlet overpressure protection...

Page 7: ...rpressure Protection If the regulator is used in conjunction with a Type 289H relief valve it should be installed as shown in Figure 4 The outside end of the vent line should be protected with a rainproof assembly The Type 289H is typically set 10 inches w c 25 mbar higher than the outlet pressure setting of the regulator up to 30 inches w c 75 mbar outlet pressure For pressure greater than this s...

Page 8: ...tion before being returned to service Only parts manufactured by Regulator Technologies should be used for repairing Fisher regulators Restart gas utilization equipment according to normal startup procedures Due to normal wear or damage that may occur from external sources this regulator should be inspected and maintained periodically The frequency of inspection and replacement of parts depends up...

Page 9: ...19 is a friction fit O ring for Parts List Key Description Part Number Spare Parts Repair Parts Kit includes keys 21 36 55 and 62 Type CS200 RCS200X0012 1 Upper Case Aluminum GE24555X012 2 Vent Screen 18 8 Stainless steel T1121338982 3 Retaining Ring Zinc plated steel T1120925072 4 Stabilizer Guide Stainless steel GE27061X012 5 Stabilizer 1 inch 25 mm GE27063X012 6 Spring Stainless steel GE35010X0...

Page 10: ...7 1 TO 10 N m TORQUE 35 TO 45 FOOT POUNDS 47 TO 61 N m L1 60 L2 62 38 55 22 10 14 18 13 36 11 S S 21 L2 L2 L2 L1 L1 65 100 96 4 6 70 2 1 15 3 71 17 16 9 5 7 19 20 72 L1 25 L2 27 95 8 42 51 L1 TORQUE 15 TO 30 INCH POUNDS 1 7 TO 3 4 N m TORQUE 15 TO 30 INCH POUNDS 1 7 TO 3 4 N m TORQUE 15 TO 30 INCH POUNDS 1 7 TO 3 4 N m TORQUE 10 TO 13 FOOT POUNDS 14 TO 18 N m TORQUE 63 TO 90 INCH POUNDS 7 1 TO 10 ...

Page 11: ...s must be selected such that they meet the temperature requirements NON RELIEF STANDARD INTERNAL RELIEF Figure 6 CS200 Series Diaphragm Assemblies ERAA03487 ERAA03487 36 25 27 TORQUE 12 TO 17 FOOT POUNDS 16 T0 23 N m L1 L2 36 25 27 TORQUE 35 TO 45 FOOT POUNDS 47 T0 61 N m L1 L2 54 54 53 53 51 57 56 NOTE DIRECTION OF RETAINER RING INSTALLATION 55A 55A A 55B 45 43 43 44 58 42 41 51 57 A 55B ...

Page 12: ...fic Shanghai 201206 China Tel 86 21 2892 9499 The distinctive swirl pattern cast into every actuator casing uniquely identifies the regulator as part of the Fisher brand Commercial Service Regulator family and assures you of the highest quality engineering performance and support traditionally associated with Fisher Tartarini and Francel regulators Visit www fishercommercialservice com to access i...

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