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4200 Series Transmitters

Instruction Manual

Form 5596

November 2006

36

SECTION A

−

A

GE16564

A

A

TRANSDUCER
ASSEMBLY

81

64

82

GE13433

32

Figure 22. Typical Transmitter Mounting on a Type 470-16 Actuator (585C with Travel Greater than 4-inches)

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Summary of Contents for Fisher 4210

Page 1: ...quired 17 Test Connections to the Field Wiring Compartment 18 Transmitter Circuit Zero and Span Adjustment 18 High and Low Position Switch Adjustment 19 Setting the High Position Switch 20 Setting the High Position Switch Deadband 20 Setting the Low Position Switch 20 Setting the Low Position Switch Deadband 20 Position Switch Circuit Shutoff 20 Principle of Operation 21 Transmitter Circuit 22 Pos...

Page 2: ...otentiometers mounted on the same shaft This permits using individual potentiometers for the transmitter and the position switch circuits providing additional electrical isolation For long stroke applications a multi turn potentiometer attached to a cable pulley assembly senses linear motion of the actuator stem or other device For instruments equipped with position switches the high relay positio...

Page 3: ...d Repeatability 1 0 25 of span Operating Influences 1 Ambient Temperature 1 For a 56_C 100_F change in normal operating conditions maximum zero shift is 0 5 maximum span shift is 0 75 of span Power Supply Output signal changes less than 0 1 when operating terminal voltage varies between 11 and 30 volts dc Electromagnetic Interference EMI 1 Tested per IEC 61326 1 Edition 1 1 Conforms to the Europea...

Page 4: ...5 12 24 Inch Transducer 0 to 610 305 610 0 to 24 12 24 1 Zero position is the range of values over which the transmitter zero can be adjusted Span is the range of shaft rotation or stem travel the transmitter span can be adjusted For example a zero position of 45 degrees and a span of 15 degrees means the transmitter output is 4 mAdc after 45 degrees of shaft rotation The output then increases fro...

Page 5: ...ING at the beginning of the Maintenance section in this instruction manual When the 4200 Series transmitters are ordered with an actuator the factory mounts the transmitter and adjusts the zero and span for the travel specified on the order Make field wiring connections as described in the electrical connections procedure and fine tune the transmitter to the application Refer to the appropriate ac...

Page 6: ...cuits the field wiring compartment contains a barrier strip for installation of the transmitter field wiring figure 4 Figure 2 shows the location of the ports into the field wiring compartment Two ports are available for routing the transmitter and or position switch wiring into the transmitter housing After transmitter installation install a plug in the unused port When installing the transmitter...

Page 7: ... Type 4211 and 4221 Special Conditions for Safe Use This equipment is intrinsically safe and can be used in potentially explosive atmospheres The apparatus mus only be connected to a certified associated intrinsically safe equipment and this combination must be compatible as regards intrinsic safety rules The electrical parameters of the associated intrinsically safe equipment must not exceed any ...

Page 8: ... travel is allowed 14 Perform the electrical connection and direct and reverse action procedures 15 Verify potentiometer alignment by performing the potentiometer alignment procedure Rotary Shaft Actuator Mounting Type 4210 4211 4212 and 4215 Use the following general procedures and figures 19 20 and 21 to mount the transmitter on rotary shaft actuators Refer to figure 19 for key number locations ...

Page 9: ...rench through one of the openings in the cable transducer housing key 100A Lock the coupling in place by tightening the inboard socket cap screw key 100F 10 Turn the potentiometer shaft key 5 to the midpoint of it s range 11 Carefully install the transmitter to the cable transducer housing key 100A making sure that the potentiometer shaft key 5 slides freely into the coupling key 100E and remains ...

Page 10: ...RNING Select wiring and or cable glands that are rated for the environment of use hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Note For North American intrinsically safe installations refer to the loop schematics shown in figures 24 and 25 or to instructions supplie...

Page 11: ... RETURN REQUIRED FOR RELAYS RETURN WIRE MUST BE CONNECTED EVEN IF RELAY OUTPUTS ARE NOT USED 1 4 1 1 2 2 2 3 4 3 3 POWER SUPPLY DEVICE RECEIVING 4 TO 20 MA DC SIGNAL DEVICE RECEIVING LO POSITION SWITCH OUT PUT CONTACT CLOSURE DEVICE RECEIVING HI POSITION SWITCH OUT PUT CONTACT CLOSURE TRANSMITTER FIELD WIRING FOR TYPE 4210 4215 OR 4220 TRANSMITTER WITH POSITION SWITCHES AND FOR TYPE 4212 OR 4222 P...

Page 12: ...ter without position switches Connect a wire from the terminal of the power supply to the terminal on the barrier strip key 11 Connect a wire from the terminal of the power supply to the negative terminal of the receiving device Connect a wire from the receiving device positive terminal to the terminal on the barrier strip 4 Connect the grounding terminal key 58 to an earth ground 5 For a Type 421...

Page 13: ...riate set screw Check that the DVM reading has remained at 1 25 0 05 volts dc Note For sliding stem applications tighten the set screw key 26 figure 15 in the operating arm key 30 to a torque of 3 39 to 3 95 NSm 30 to 35 lbfSin 8 Remove the power from the transmitter power supply 9 Remove the DVM leads from TP3 and TP4 transmitter signal or TP5 and TP6 position switch signal 10 Refer to the direct...

Page 14: ...4200 Series Transmitters Instruction Manual Form 5596 November 2006 14 TOP COMPONENT SIDE VIEWED FROM TOP SIDE IDENTIFICATION LABEL Figure 5 Transmitter Printed Wiring Board Assembly ...

Page 15: ...alve actuator travel perform the procedures in the Calibration section to fine tune the zero and span adjustments to the specific application Transmitter and Position Switch Conditions D A Type 4210 or 4220 transmitter with position switches obtains stem position from the input potentiometer and circuit electronics to provide a 4 to 20 milliampere output The transmitter output connects to a termin...

Page 16: ...witch 4210 Direct A D Down CW 20 Hi Up CCW 4 Lo B C Up CW 20 Hi Down CCW 4 Lo Reverse A D Up CCW 20 Hi Down CW 4 Lo B C Down CCW 20 Hi Up CW 4 Lo 4212 Direct A D Down CW N A Hi Up CCW Lo B C Up CW Hi Down CCW Lo Reverse Not available for position switches without transmitter 4215 Direct A D Down CW 20 Hi Up CCW 4 Lo B C Up CW 20 Hi Down CCW 4 Lo Reverse A D Down CS 4 Hi Up CCW 20 Lo B C Up CW 4 Hi...

Page 17: ...urther adjustments should not be necessary The 4 to 20 milliampere output can be monitored during operation in a non hazardous environment by removing the cover and connecting a milliammeter between TP1 and TP2 on the printed wiring board figure 5 on Type 4210 4211 4215 4220 or 4221 transmitter On Type 4212 or 4222 connect a voltmeter between TP5 and TP6 to measure potentiometer position For posit...

Page 18: ... and bench check of the 4211 or 4221 transmitter make connections to the barrier strip key 11 For a Type 4210 4215 or 4220 transmitter with position switches the transmitter can be calibrated with or without the position switch outputs being connected Note On units with position switches the R terminal on TB3 must be connected to the power supply negative terminal for proper instrument operation e...

Page 19: ...osition switches refer to the high and low position switch adjustment procedure below High and Low Position Switch Adjustment Note The high and low designations refer to the voltage output of the position potentiometer See figure 7 for relationship to valve or actuator travel The high position switch must be adjusted before the low position switch If the deadband of either the high or low position...

Page 20: ...e adjusting the low position switch 1 To provide an indication of switch condition remove power from the instrument Connect an ohmmeter to TB2 between the NC and C terminals figure 4 2 Stroke the device to the point of travel where the low position switch is to operate See figure 7 3 Apply power to the instrument 4 Ensure that the low position switch potentiometer LOW R6 figure 5 is fully counterc...

Page 21: ...gized in this condition The trip points cannot be adjusted to prevent the relays from energizing Principle of Operation The basic concept of the electronic position transmitter can be understood by visualizing the entire transmitter as a variable resistor in series with a load and connected to a power supply as shown in figure 9 A linkage or cable pulley assembly transmits linear motion of the dev...

Page 22: ...e other voltage VREG powers the Op Amps On units with position switches the transmitter voltage regulator 4 to 20 mA signal and relay coil currents flow in the wire between the power supply terminal and the terminal on TB3 The transmitter voltage regulator switching and relay coil currents are returned to the power supply common from the R terminal on TB3 The 4 to 20 mA output signal flows between...

Page 23: ...figure 11 STEP CONNECT DVM TO DVM READS Lead Lead 1 V1 TP4 2 46 to 2 54 V dc VREF 2 V2 TP6 14 1 to 16 1 V dc 15 3 V3 TP6 2 46 to 2 54 V dc VREF2 and explosion if power is applied to the instrument with the covers removed in a hazardous area Test equipment for the following procedure is listed in the Calibration section Voltage references in this procedure may vary depending on the temperature of t...

Page 24: ...at the position switch circuit is connected correctly and that the terminal marked R on the field circuit printed wiring board is returned to the negative terminal of the supply Refer to figure 4 for wiring connections 2 Ensure that the power supply voltage is between 20 and 30 volts dc 3 Check voltages V2 and V3 as described in table 8 a If either or both of the voltages are not present field rep...

Page 25: ...Connector J2 is only used with a dual potentiometer or for position switches without transmitter circuit It provides the position switch circuit input to the printed wiring board 4 The two wire cable assembly connected to J1 is used for the transmitter output signal 4 to 20 milliamperes and is connected to the RFI filter Replacement Note When replacing connectors J1 J2 and J3 do not reverse the co...

Page 26: ... replacement Replacement 1 When the replacement board is ready lower the board into the transmitter compartment 2 Insert and tighten the three screws and install the wiring connections that were removed 3 The red and black power wires must be connected to TB3 according to the transmitter type Pot Bushing Assembly Replacement WARNING Refer to the Maintenance WARNING at the beginning of this section...

Page 27: ...ber of each required part as found in the following parts lists WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher instrument Use of components not supplied by Emerson Process Management will void your warranty might adversely affect the performance of the instrument and could giv...

Page 28: ...17A3109X012 43 Field Circuit Printed Wiring Board Assembly 39A6195X012 45 Transmitter Printed Wiring Board Assembly Type 4210 4220 GE15866X022 Type 4211 4221 GE15866X012 Type 4212 4222 GE15866X032 Type 4215 GE15866X042 48 Lithium grease not furnished with transmitter Key Description Part Number 49 Thread Locking Adhesive medium strength not furnished with transmitter 50 Anti seize lubricant not fu...

Page 29: ...Mounting Bracket zn pl steel Size 30 40 45 63 64 16A0430X012 Size 46 60 68 80 86 130 27A5447X012 Size 100 21B5965X012 35 Cap Screw zn pl steel 2 req d Size 30 45 1A352524052 Size 40 1A553424052 Size 64 1A375124052 Size 68 80 10A5001X012 Size 100 1U625631192 36 Sleeve acetal 16A0428X012 37 Cap Screw steel 2 req d 16A0429X012 38 Stem Washer 2 req d Size 30 thru 46 pl steel 1B865928982 Size 60 thru 6...

Page 30: ...pl steel 2 req d 1C631224052 Size 70 thru 100 w 54 thru 105 mm 2 125 thru 4 125 inch max travel 16A8277X012 Key Description Part Number 33 Stem Bracket zn pl steel Size 30 thru 100 w 54 mm 2 125 inch max travel 16A6709X012 34 Stem Mounting Bracket zn pl steel Size 30 thru 87 w 54 thru 76 mm 2 125 thru 3 inch max travel 16A0430X012 Size 80 100 and Size 70 w 102 mm 4 inch travel 27A5447X012 35 Cap S...

Page 31: ...NDENT 5 INDENT 6 INDENT 7 INDENT 8 STEM BRACKET VIEW STEM BRACKET VIEW FOR SIZES 25 AND 50 FOR SIZES 100 39A7636 D DOC 40B9854 D DOC TRAVEL mm INCHES 1 2 3 4 5 6 7 8 19 29 38 51 64 76 89 102 0 75 1 125 1 5 2 2 5 3 3 5 4 INDENT NUMBER TRAVEL mm INCHES 1 2 3 4 19 29 38 51 0 75 1 125 1 5 2 INDENT NUMBER Figure 16 Typical Transmitter Mounting on Type 585 or 585R Actuator ...

Page 32: ... pl steel 1H3284X0012 27 Square Nut pl steel 16A6711X022 29 Torsional Spring zn pl steel 19A3812X012 Key Description Part Number 30 Lever Assembly Size 100 w 0 75 thru 2 125 inch travel 16A6705X012 Size 100 w 2 5 thru 4 inch travel 16A6706X012 Note The lever assembly key 30 is not used with size 25 and 50 actuators Order the individual parts below key 30A through 30C 30A Lever Bearing Assembly 18A...

Page 33: ...8A0645X012 30B Transfer Pin stainless steel 16A6707X012 30C Pickup Pin stainless steel 16A6701X012 31 Shoulder Screw stainless steel 10B5722X012 32 Hex Cap Screw pl steel 2 req d 1C631224052 Key Description Part Number 33 Stem Bracket steel Size 225 450 30B6736X012 Size 675 30B7385X012 36 Sleeve acetal 16A0428X012 49 Thread Locking Adhesive medium strength not furnished with transmitter 51 Thread ...

Page 34: ...5864X012 w tandem linkage Type 1051 1052 Size 30 40 and Type 1061 Size 30 31B2903X012 Type 1051 1052 Size 60 70 and Type 1061 Size 40 thru 68 30B1492X012 Key Description Part Number 32 Cap Screw pl steel 2 req d 1C631224052 50 Anti seize lubricant not furnished with transmitter 52 Coupler stainless steel Type 1051 1052 1061 all sizes except 33 10B7304X012 Type 1051 1052 Size 33 10B7305X012 53 Sock...

Page 35: ...pling Plate Assembly GE08680X012 APPLY LUBRICANT 34A8841 A DOC Figure 21 Typical Transmitter Mounting on Type 1063 1064 1065 1066 or 1066SR Actuator Parts for Mounting the Transmitter on Type 1063 1064 1065 1066 or 1066R Actuator without Tandem Linkage figure 21 Key Description Part Number 21 Mounting Plate steel Type 1063 1066 Size 20 27 and Type 1064 1065 Size 20 38A4476X012 Type 1063 1064 1065 ...

Page 36: ...itters Instruction Manual Form 5596 November 2006 36 SECTION A A GE16564 A A TRANSDUCER ASSEMBLY 81 64 82 GE13433 32 Figure 22 Typical Transmitter Mounting on a Type 470 16 Actuator 585C with Travel Greater than 4 inches ...

Page 37: ... Boss 5H Cylinder size 305 356 mm 12 14 inches Max travel 305 mm 12 inches and 406 mm 16 inches Yoke Boss 7 IN Cylinder size 127 to 356 mm 5 to14 inches Max travel 305 mm 12 inches and 406 mm 16 inches Yoke Boss 5H 7 IN Cylinder size 127 to 356 mm 5 to 14 inches Max travel 508 mm 20 inches and 610 mm 24 inches GE13426X012 Key Description Part Number 63 Mounting Plate stainless steel Yoke boss 5H C...

Page 38: ...4200 Series Transmitters Instruction Manual Form 5596 November 2006 38 GE16563 TRANSDUCER ASSEMBLY 69 77 86 GE13430 SECTION A A A A Figure 23 Typical Transmitter Mounting on a Type 490 585CLS Actuator ...

Page 39: ...nches Max travel 508 mm 20 inches and 610 mm 24 inches 1A3816K0012 77 Machine Screw pl steel 6 req d not shown 16A5763X012 Key Description Part Number 83 Lockwasher stainless steel 1A3291X0012 86 Washer pl steel 6 req d not shown 1F230328992 100 Transducer Assy Max travel 305 mm 12 inches GE13424X012 Max travel 406 mm 16 inches 508 mm 20 inches and 610 mm 24 inches GE13424X022 101 Spacer stainless...

Page 40: ...op Schematics and Nameplates This section includes loop schematics required for wiring of intrinsically safe installations It also contains the approvals nameplates If you have any questions contact your Emerson Process Management sales office GE16020 Figure 24 CSA Schematic ...

Page 41: ...4200 Series Transmitters Instruction Manual Form 5596 November 2006 41 GE16019 Figure 25 FM Schematic ...

Page 42: ...4211 AND 4221 INTRINSIC SAFETY EXPLOSION PROOF DUST IGNITION PROOF TYPE 4210 4212 4215 4220 AND 4222 EXPLOSION PROOF DUST IGNITION PROOF Figure 26 CSA and FM Approval Nameplates TYPE n AND DUST INTRINSIC SAFETY AND DUST Figure 27 ATEX Approval Nameplates for Type 4211 and 4221 ...

Page 43: ...uency magnetic field IEC 61000 4 8 60 A m at 50 Hz A I O signal control Burst fast transients IEC 61000 4 4 1 kV A Surge IEC 61000 4 5 1 kV line to ground only each B Conducted RF IEC 61000 4 6 150 kHz to 80 MHz at 3 Vrms 1 kHz AM at 80 A Specification limit 1 of span 1 A No degradation during testing B Temporary degradation during testing but is self recovering Emerson Process Management Marshall...

Page 44: ...rove the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use and maintenance of any product Responsibility for the selection use and maintenance of any product remains with the purchaser and end user EFisher Controls International LLC 1985 2006 All Rights R...

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