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1592023040 XM668D GB r1.1 2011.07.05.doc 

XM668D  

          

1/14 

 

CONTROLLERS FOR MULTIPLEXED CABINETS 

WITH STEPPER DRIVER INSIDE 

XM668D 

1.

 

GENERAL WARNING ..................................................................................................................................... 1

 

2.

 

GENERAL DESCRIPTION .............................................................................................................................. 1

 

3.

 

INSTALLATION AND MOUNTING.................................................................................................................. 1

 

4.

 

WIRING DIAGRAM AND CONNECTIONS..................................................................................................... 1

 

5.

 

USER INTERFACE.......................................................................................................................................... 3

 

6.

 

HOW TO PROGRAM THE PARAMETERS (PR1 AND PR2) ........................................................................ 3

 

7.

 

FAST ACCESS MENU .................................................................................................................................... 3

 

8.

 

MENU FOR MULTIMASTER FUNCTION: SEC ............................................................................................. 3

 

9.

 

COMMISSIONING ........................................................................................................................................... 4

 

10.

 

DISPLAY MESSAGES .................................................................................................................................... 5

 

11.

 

USE OF THE PROGRAMMING “HOT KEY“ .................................................................................................. 5

 

12.

 

CONTROLLING LOADS.................................................................................................................................. 5

 

13.

 

TECHNICAL DATA .......................................................................................................................................... 7

 

 

1.

 

GENERAL WARNING 

1.1

 

PLEASE READ BEFORE USING THIS MANUAL 

 

This  manual  is  part  of  the  product  and  should  be  kept  near  the  instrument  for 
easy and quick reference. 

 

The  instrument  shall  not  be  used  for  purposes  different  from  those  described 
hereunder. It cannot be used as a safety device. 

 

Check the application limits before proceeding. 

1.2

 

SAFETY PRECAUTIONS 

 

Check the supply voltage is correct before connecting the instrument. 

 

Do not  expose to  water or moisture: use the controller only within the operating 
limits  avoiding  sudden  temperature  changes  with  high  atmospheric  humidity  to 
prevent  formation of condensation 

 

Warning: disconnect all electrical connections before any kind of maintenance. 

 

Fit the probe where it is not accessible by the End User. The instrument must not 
be opened. 

 

In case of failure or faulty operation send the instrument back to the distributor or 
to “Dixell S.r.l.” (see address) with a detailed description of the fault. 

 

Consider  the  maximum  current  which  can  be  applied  to  each  relay  (see 
Technical Data). 

 

Ensure that the wires for probes, loads and the power supply are separated and 
far enough from each other, without crossing or intertwining. 

 

In  case  of  applications  in  industrial  environments,  the  use  of  mains  filters  (our 
mod. FT1) in parallel with inductive loads could be useful. 

2.

 

GENERAL DESCRIPTION 

The 

XM668D

  is  a  microprocessor  based  controller  for  multiplexed  cabinets  suitable 

for  applications  on  medium  or  low  temperature.  It  can  be  inserted  in  a  proprietary 
LAN  with  up  to  8  different  sections  which  can  operate,  depending  on  the 
programming, as stand alone controllers or following the commands coming from the 
other  sections. The 

XM668D

  is  provided  with  4  relay  outputs  to  control  the  solenoid 

valve,  defrost  -  which  can  be  either  electrical  or  hot  gas  -  the  evaporator  fans,  the 
lights, and with the 

stepper valve driver

. The device is also equipped with six probe 

inputs:  for  temperature  control,  for  control  the  defrost  end  temperature,  for  display 
and  the  fourth  can  be  used  for  application  with  virtual  probe  or  for  inlet/outlet  air 
temperature measurement. Moreover, fifth and sixth probe  are used to evaluate and 
control  the  superheat.  Finally,  the 

XM668D

  is  equipped  with  the  three  digital  inputs 

(free contact) fully configurable by parameters. 
The device is equipped with the 

HOTKEY

 connector that  permits to be programmed 

in  a  simple  way.  The  optional  direct  serial  output 

RS485

  (ModBUS  compatible)

 

permits  a  simple  XWEB  interfacing. 

RTC

  is  available  as  options.  The 

HOT-KEY

 

connector can be used to connect 

X-REP

 display (Depending on the model). 

3.

 

INSTALLATION AND MOUNTING 

This  device  can  operate  without  any  user  interface,  but  normal  application  is  with 
Dixell CX660 keyboard. 

 

 

 

Figure 1a 

 

 

 

Figure 1b 

The 

CX660  keyboard 

shall 

be mounted on vertical panel, 
in  a  29x71  mm  hole,  and 
fixed 

using 

the 

special 

bracket  supplied  as shown  in 
fig.  1a/1b.  The  temperature 
range  allowed  for  correct 
operation  is  0  to  60°C.  Avoid 
places  subject  to  strong 
vibrations,  corrosive  gases, 
excessive dirt or humidity. 
The  same  recommendations 
apply  to  probes.  Let  air 
circulate by the cooling holes. 

 

 

Figure 1c 

4.

 

WIRING DIAGRAM AND CONNECTIONS 

4.1

 

IMPORTANT NOTE 

XM

  device  is  provided  with  disconnectable  terminal  block  to  connect  cables  with  a 

cross section up to 1.6 mm

for all the low  voltage connection: the RS485, the LAN, 

the probes, the digital inputs and the keyboard. Other inputs, power supply and relay 
connections  are  provided  with  screw  terminal  block  or  fast-on  connection  (5.0  mm). 
Heat-resistant  cables  have  to  be  used.  Before  connecting  cables  make  sure  the 
power  supply  complies  with  the  instrument’s  requirements.  Separate  the  probe 
cables  from  the  power  supply  cables,  from  the  outputs  and  the  power  connections. 
Do not exceed the maximum current allowed on each relay, in case of heavier loads 
use a suitable external relay. 

N.B.

  Maximum current allowed for all the loads is 16A. 

The  probes  shall  be  mounted  with  the  bulb  upwards  to  prevent  damages  due  to 
casual liquid infiltration. It is recommended to place the thermostat probe away from 
air  streams  to  correctly  measure  the  average  room  temperature.  Place  the  defrost 
termination probe among  the evaporator  fins in the coldest place, where most ice is 
formed,  far  from  heaters  or  from  the  warmest  place  during  defrost,  to  prevent 
premature defrost termination. 

4.2

 

XM668D  

 

 

 

4.3

 

VALVE CONNECTIONS AND CONFIGURATION 

 WARNINGS 
 

1. 

To  avoid  possible  problems,  before  connecting  the  valve  configure  the 

driver by making the right changes on the parameters. Select the  kind of 
motor  (

tEU  parameter

)  and  check  if  the  valve  is  present  in 

tEP 

parameter table

 reported here below. 

2. 

The  max  distance  between  an  XM  controller  and  a  valve 

must  not 

exceed  10  m

.  To  avoid  any  problems,  use  only 

shielded  cables

  with 

section greater than or equal to 0.325 mm² (AWG22). 

 

!!!!!

 

In  any  case,

 

the  unique  and  valid  reference  has  to  be  considered  the 

datasheet  made  by  valve  manufacturer.  Dixell  cannot  be  considered 
responsible in case of valve damaging due to wrong settings!!!!!!

 

 

tEP 

Model 

LSt 

(steps*10)

 

uSt 

(steps*10)

 

CPP 

(mA*10)

 

CHd 

(mA*10)

 

Sr 

(step/s)

 

Manual settings 

Par 

Par 

Par 

Par 

Par 

Alco EX4-EX5-EX6 

75 

50 

10 

500 

Alco EX7 

10 

160 

75 

25 

500 

Alco EX8 500 step/s 

10 

260 

80 

50 

500 

Danfoss ETS-25/50 

262 

10 

10 

300 

Danfoss ETS-100 

10 

353 

10 

10 

300 

Danfoss ETS-

250/400 

11 

381 

10 

10 

300 

Sporlan SEI .5 to 11 

159 

16 

200 

Sporlan SER 1.5 to 

20 

159 

12 

200 

Sporlan SEI 30 

319 

16 

200 

10 

Sporlan SER(I) G,J,K 

250 

12 

200 

11 

Sporlan SEI-50 

638 

16 

200 

12 

Sporlan SEH(I)-100 

638 

16 

200 

13 

Sporlan SEH(I)-175 

638 

16 

200 

 

If  you  can  see  your  valve  on  the  table,  please  select  the  valve  through 

tEP 

parameter.

  In  this  way,  you  can  be  sure  of  a  right  configuration.  About  the 

connection,  please  pay  attention  to  the  following  table  to  have  a  quick  reference  on 
the connection mode for valves of different manufacturer 

 

4 WIRES VALVES (BIPOLAR) 

 

Connection 

numbering 

ALCO 

EX4/5/6/7/8 

SPORLAN 

SEI-SEH-

SER 

DANFOSS 

ETS 

45 

BLUE 

WHITE 

BLACK 

46 

BROWN 

BLACK 

WHITE 

47 

BLACK 

RED 

RED 

48 

WHITE 

GREEN 

GREEN 

 

 

 

Summary of Contents for Dixell XM668D

Page 1: ...on is with Dixell CX660 keyboard Figure 1a Figure 1b The CX660 keyboard shall be mounted on vertical panel in a 29x71 mm hole and fixed using the special bracket supplied as shown in fig 1a 1b The temperature range allowed for correct operation is 0 to 60 C Avoid places subject to strong vibrations corrosive gases excessive dirt or humidity The same recommendations apply to probes Let air circulat...

Page 2: ...pressing UP ARROW button the user will be able to enter a fast selection menu and to read the value of the following parameters dPP measured pressure only on master device dP5 value of temperature obtained from pressure temperature conversion rPP pressure value read from remote location only for slave devices Examples of error messages dPP Err the local transducer read a wrong value the pressure i...

Page 3: ...S TO PR2 To enter Pr2 programming menu 1 access the Pr1 menu by pressing both SET DOWN keys for 3 sec the first parameter label will be showed 2 press DOWN key untill the Pr2 label will be showed then press SET key 3 The blinking PAS label will be showed wait some seconds 4 Will be showed 0 with blinking 0 insert the password 321 using the keys UP and DOWN and confirming with SET key GENERAL STRUC...

Page 4: ...0 CPP mA 10 CHd mA 10 Sr step s 0 Manual settings Par Par Par Par Par 1 Alco EX4 EX5 EX6 5 75 50 10 500 2 Alco EX7 10 160 75 25 500 3 Alco EX8 500 step s 10 260 80 50 500 4 Danfoss ETS 25 50 7 262 10 10 300 5 Danfoss ETS 100 10 353 10 10 300 6 Danfoss ETS 250 400 11 381 10 10 300 7 Sporlan SEI 5 to 11 0 159 16 5 200 8 Sporlan SER 1 5 to 20 0 159 12 5 200 9 Sporlan SEI 30 0 319 16 5 200 10 Sporlan ...

Page 5: ...cond 18 MOP Maximum operating pressure threshold from MOP parameter The valve output decreases its opening of dML quantity every second 19 LSH Low superheating from LSH parameter and SHd delay The valve will be closed the alarm will be showed after SHd delay 20 HSH High superheating from HSH parameter and SHd delay Only display CLOCK ALARM 21 rtC Clock settings lost Defrost will be performed with ...

Page 6: ...detected If ddP 0 this function is disabled Defrost ending When defrost is started via rtC the maximum duration of defrost is obtained from Md parameter and the defrost end temperature is obtained from dtE parameter and dtS if two defrost probes are selected If dPA and dPb are present and d2P Y the instrument stops the defrost procedure when dPA is higher than dtE temperature and dPb is higher tha...

Page 7: ...l inputs 3 free of voltage Relay outputs Total current on loads MAX 16A Solenoid Valve relay SPST 5A 250Vac Defrost relay SPST 16A 250Vac Fan relay SPST 8A 250Vac Light relay SPST 16A 250Vac Alarm SPDT relay 8A 250Vac Aux SPST relay 8A 250Vac Outputs for valve bipolar or unipolar valves Optional output AnOUT DEPENDING ON THE MODELS PWM Open Collector outputs PWM or 12Vdc max 40mA Analog output 4 t...

Page 8: ...efrost start 0 0 to 23h50min 143 nU 144 Holidays defrost start Sdn to 23h50min these parameters set the beginning of the eight programmable defrost cycles on holidays Ex when Sd2 3 4 the second defrost starts at 3 40 on holidays nU not used Format hours 10min resolution 10min Sd2 13 0 Holidays Second defrost start Sd1 to 23h50min 143 nU 144 Sd3 21 0 Holidays Third defrost start Sd2 to 23h50min 143...

Page 9: ...d LSH SHY 0 1 C to 25 5 C 1 F to 45 F SHd 3 0 Delay of superheat alarm signaling 0 0 to 42min00sec 252 If a superheat alarm occurs the delay time SHd will have to expire before the controller shows an alarm Format min 10sec resolution 10sec FrC 0 Integration additive constant Fast recovery 0 to 100s Permits to increase integral time when SH value is below the set point If FrC 0 fast recovery funct...

Page 10: ...e changes the display will be updated of 1 C 1 F when delay time expires Format min 10sec resolution 10sec rPA P1 Regulation probe A nP 0 P1 1 P2 2 P3 3 P4 4 P6 5 First probe used to regulate room temperature If rPA nP the regulation is performed with real value of rPb rPb nP Regulation probe B nP 0 P1 1 P2 2 P3 3 P4 4 P6 5 Second probe used to regulate room temperature If rPb nP the regulation is...

Page 11: ...during the defrost Fnd 10 Fan delay after defrost 0 to 255min The time interval between the ending of the defrost and the starting of the evaporator fans FSt 10 0 Fan stop temperature 55 0 C to 50 0 C 67 F to 122 F Evaporator probe temperature above which the fan is always OFF FHY 1 0 Fan stop differential 0 1 C to 25 5 C 1 F to 45 F When stopped fan restarts when fan probe reaches FSt FHY value o...

Page 12: ...0min 144 After powering on the instrument time interval between the detection of the temperature alarm condition and the alarm signaling Format hours 10min resolution 10min EdA 20 Alarm delay at the end of defrost 0 to 255min At the end of the defrost cycle time interval between the detection of the temperature alarm condition and the alarm signaling dot 20 Temperature alarm exclusion after door o...

Page 13: ...en LiG light switched off AUS AUX switched off LEA both light and AUX switched off If nU then not used function LAN MANAGEMENT LMd Y Defrost Synchronization n Y n the section doesn t send a global defrost command Y the section sends a command to start defrost to other controllers dEM Y Defrost end Synchronization n Y n the end of the LAN defrosts are independent Y the end of the LAN defrosts are s...

Page 14: ...ceived from master o5 0 P5 calibration 12 0 C to 12 0 C Allows to adjust possible offset of the probe 5 P6C PtM P6 configuration nP PtC ntC PtM nP not present PtC Ptc ntC ntc PtM Pt1000 o6 0 P6 calibration 12 0 C to 12 0 C Allows to adjust possible offset of the probe 6 SERVICE CLt ON OFF percentage C R O read only It shows the effective cooling time calculated by XM600 during regulation cooling t...

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