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CROSBY

 STYLE HSL SAFETY VALVES

INSTALLATION, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS

© 2017 Emerson. All Rights Reserved.

Before installation, these instructions must be carefully read and understood

Emerson.com

1 INTRODUCTION

Crosby Style HSL is a full nozzle reaction 
type safety valve designed for saturated and 
superheated steam service. The design is 
suitable for set pressures to 725 psig (50 barg) 
and temperatures to 1000°F (538°C), with high 
capacities, two choices of inlet flange ratings 
and simplicity of design to facilitate ease of 
maintenance.
The HSL design meets the requirements 
of ASME Code Section I, (power boilers) 
and relieving capacities are certified by the 
National Board of Boiler and Pressure Vessel 
Inspectors. Style HSL may also be used in 
steam service applications covered by ASME 
code section VIII requirements.

2 SPARE PARTS

Emerson recommends spare parts as shown 
on Figures 1 and 2. When ordering spare parts, 
the valve size, style and serial number should 
be given together with set pressure, part name, 
and reference number from Figure 1 or 2.
Spare parts may be ordered from any Emerson 
regional sales office or authorized Emerson 
sales representative.

VCIOM-03104-EN 22/03

Engineering doc. nr.: IS V3187

Centering of the disc through the low friction 
guide ensures the HSL opens precisely at set 
pressure, even after repeated cycling. The 
single bonnet design utilized in both inlet flange 
ratings allows set pressure changes without 
the need to change-out any components other 
than the spring.
Style HSL safety valves are available with 
optional test gags, weather hoods for outdoor 
applications and Class 150# drip pan elbows. 
Ring type joint inlet connection is also available. 
The entire HSL range of F thru Q orifices uses 
a full nozzle design (Figure 1) to facilitate 
removal and ease of maintenance compared 
to semi-nozzle designs.
Details of the HSL valve design, materials of 
construction, pressure-temperature ratings 
and dimensions are provided in Crosby 
technical datasheet VCTDS-00595.

Style HSL safety valves incorporate the 
Crosby FLEXI-DISC

®

 design which is recessed 

for pressure and temperature equalization 
ensuring a tight seal capable of containing 
system pressure at 94% of the valve set 
pressure. Seat tightness testing at the factory 
for Style HSL safety valves is conducted at 93% 
of set pressure.

Summary of Contents for CROSBY

Page 1: ... Spare parts may be ordered from any Emerson regional sales office or authorized Emerson sales representative VCIOM 03104 EN 22 03 Engineering doc nr IS V3187 Centering of the disc through the low friction guide ensures the HSL opens precisely at set pressure even after repeated cycling The single bonnet design utilized in both inlet flange ratings allows set pressure changes without the need to c...

Page 2: ...351 Grade CF8M 8 Guide ring Stainless steel 9 Guide ring set screw Type 416 Stainless steel 10 Bonnet stud nut ASME SA194 Class 2H 11 Bonnet stud ASME SA193 Grade B7 12 Spring washers Carbon steel 13 Bonnet ASME SA216 Grade WCB WCC Carbon steel HSL 6 ASME SA217 Grade WC6 Chrome Moly steel HSL 8 14 Spindle Type 416 Stainless steel 15 Adjusting bolt Type 416 Stainless steel 16 Adjusting bolt nut Ste...

Page 3: ...Stainless steel 10 Guide Monel 11 Guide ring ASME SA351 Grade CF8M Stainless steel 12 Guide ring set screw Type 416 Stainless steel 13 Bonnet stud nut ASME SA194 Class 2H 14 Bonnet stud ASME SA193 Grade B7 15 Spring washers Carbon steel 16 Bonnet ASME SA216 Grade WCB WCC Carbon steel HSL 6 ASME SA217 Grade WC6 Chrome Moly steel HSL 8 17 Spindle Type 416 Stainless steel 18 Adjusting bolt Type 416 S...

Page 4: ...es 4 RIGGING AND HANDLING Pressure relief valves must be handled carefully and never subjected to sharp impact loads While in the shipment case or when uncrated they should not be bumped or dropped 5 INSPECTION PRIOR TO INSTALLATION Safety valves should be inspected visually before they are installed to ensure that no damage has occurred during shipment or while in storage All protective material ...

Page 5: ... recommended that the testing be performed before installation of the pressure relief valves and that blank flanges are used during the test In the event the valve has been installed it is recommended it be removed and blank flanges installed for hydrostatic test purposes Blank flanges must be removed and the pressure relief valve installed before the vessel is placed in service In the event the p...

Page 6: ...Appropriate safety equipment including hearing protection should be worn at all times when servicing a steam pressure relief valve TABLE 1 TORQUE VALUES FOR VALVE ASSEMBLY Set pressure psi MPa Tolerance plus or minus from set pressure 70 0 5 2 psi 15 kPa 70 0 5 and 300 2 1 3 of set pressure 300 2 1 and 1 000 7 0 10 psi 70 kPa 1 000 7 0 1 of set pressure Seat tightness testing After the set pressur...

Page 7: ...or bearing on top of a tooth NOTE It is very important not to allow the valve to pop prior to reinstalling the nozzle ring set screw Marking the new ring settings If different ring settings are obtained after testing re stamp the valve bonnet with the new tested ring settings 11 VALVE MAINTENANCE The functioning and service life of a safety valve depends primarily upon methods used in its maintena...

Page 8: ...sing the TIR values found in Table 4 Use either V blocks or chuck the spindle into a lathe and dial indicate to check for straightness If necessary the spindle may be straightened by applying force to the spindle until within tolerances If it is not possible to straighten a bent spindle it should be replaced Lapping valve nozzles and disc inserts Good seating surfaces on the nozzle and disc insert...

Page 9: ...res of the block should be present This should provide a very smooth finish If scratches appear the cause is probably dirty lapping compound These scratches should be removed by using compound free of foreign material Discs and disc inserts should be lapped in the same way as nozzles The disc insert must be removed from the holder before to lapping Machining nozzle seats If machining of the nozzle...

Page 10: ...nt unnecessary strain and possible misalignment J Lift the disc insert slightly by lifting the spindle rod Lower the nozzle ring below the seats Release the spindle slowly to permit the disc insert to contact the nozzle seat gently Check that the nozzle ring moves freely K Screw the adjusting bolt and nut into the top of the bonnet the same number of turns originally required to remove the spring ...

Page 11: ...nes for use of their certification mark At minimum it is best practice for the repair nameplate to provide 1 The name of the repair company 2 The date of the repair 3 The set point at which the valve was tested 4 A unique number to enable traceability of the repair NOTE The original nameplate affixed to the valve when first built should never be removed from the valve The repair nameplate or any o...

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