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© 2015 Emerson Climate Technologies

AE8-1385 R1

UltraTech second stage compressor solenoid. This 

solenoid is internal to the compressor, and has 

a voltage range of 18 to 28VDC. Please refer to 

bulletin 

AE-1311

 for information on the Copeland 

Scroll

®

 UltraTech

®

 compressor.

OPERATION
Compressor Protection

The CoreSense Diagnostics module utilizes proprietary 

algorithms to protect the compressor and system from 

repeated trips of system pressure controls and the 

compressor internal overload. The protection terminal 

of the module should be wired in series with the system 

low pressure and high pressure cutouts, as well as 

the compressor contactor. When the module detects 

a series of trips as described below, it will activate a 

lockout feature that opens the solid state switch in the 

module, thereby cutting power to the contactor and de-

energizing the compressor.

Module LED Description

POWER LED

 (Green): indicates the module is 

powered with 18 to 28 volts.

ALERT LED

 (Yellow): communicates an abnormal 

system condition through a unique flash code. The 

ALERT LED will flash a number of times consecutively, 

pause and then repeat the process. The number of 

consecutive  flashes,  defined  as  the  Flash  Code, 

correlates to a particular abnormal condition. Detailed 

descriptions  of  specific  ALERT 

Flash Codes are 

shown in Table 1.

TRIP/LOCK LED

 (Red): indicates either a TRIP or 

LOCK condition.

•  TRIP:  is indicated by a solid illumination of the 

LED. This means the compressor is not running 

and demand is present at the module. 

• 

LOCK:  is indicated by a flashing LED correlating to 

a LOCK condition in which the module will prevent 

the compressor from starting.

Module Operation/Code Description

Code 1 – 

Long Run Time

 

The  module  will  flash  yellow  one  time  when  the 

compressor operates for longer than 18 continuous 

hours. This is an alert code only, and the module will 

not lockout the compressor for this condition. This 

code is inactive for heat-pumps.

Code 2 – 

Compressor (Pressure) Trips

 

The  module  will  flash  yellow  two  times  when  the 

compressor operates from 12 seconds to 15 minutes 

followed by a trip condition lasting longer than 7 

minutes. When four consecutive or ten total Code 

2 events are recorded, the module will lockout the 

compressor and flash red two times.

Code 3 – 

Pressure Switch Cycling 

The module will flash yellow three times when the 

compressor operates from 12 seconds to 15 minutes 

followed by a trip condition lasting between 35 

seconds to 7 minutes. When four consecutive or ten 

total Code 3 events are recorded, the module will 

lockout the compressor and flash red three times. 

Code 4 – 

Locked Rotor Trip

 

The  module  will  flash  yellow  four  times  when  the 

compressor trips within 12 seconds of operation and 

does not reset and start within 35 seconds. When ten 

consecutive Code 4 events are recorded the module 

will lockout the compressor and flash red four times.

Code 5 – 

Compressor (Moderate Run) Trip 

The  module  will  flash  yellow  five  times  when  the 

compressor has operated between 15 minutes and 

18 hours, followed by a compressor trip lasting longer 

than 7 minutes. When four consecutive or ten total 

Code 5 events are recorded, the module will lockout 

the compressor and flash red five times. 

Code 6 – 

Open Start Circuit

The  module  will  lockout  the  compressor  and  flash 

red six times if the module detects a demand signal 

in the “Y” terminal and current in the “R” winding of 

the compressor, but no current is detected in the “S” 

winding of the compressor for 2 seconds.

Code 7 – 

Open Run Circuit

The module will lockout the compressor and flash red 

seven times if the module detects a demand signal 

in the “Y” terminal and current in the “S” winding of 

the compressor, but no current is detected in the “R” 

winding of the compressor for 2 seconds.

Code 8 – 

Welded Contactor

The  module  will  flash  yellow  eight  times  if  it  has 

detected line currents in the “S” and “R” windings and 

demand is absent for 15 seconds.

Summary of Contents for Copeland Scroll UltraTech CoreSense

Page 1: ...rminal Description 4 Operation Compressor Protection 5 Module LED Description 5 Module Operation Code Description 5 Resetting Alert Codes 6 Service Module History Download 6 Warranty Information 6 Support 6 Figures and Tables Wires Pulled Through Module 6 Module Dimensions in Millimeters 7 Terminal Locations 7 Wiring Diagram 8 Flash Code Description 9 LED Troubleshooting Information 10 12 TABLE OF...

Page 2: ...asis has been placed on the user s safety Safey icons are explained below and safety instructions applicable to the products in this bulletin are grouped on Page 3 These instructions should be retained throughout the lifetime of the compessor You are strongly advised to follow these safety instructions Safety Icon Explanation DANGER indicates a hazardous situation which if not avoided will result ...

Page 3: ...must be used Failure to follow these warnings could result in serious personal injury BURN HAZARD Do not touch the compressor until it has cooled down Ensure that materials and wiring do not touch high temperature areas of the compressor Use caution when brazing system components Personal safety equipment must be used Failure to follow these warnings could result in serious personal injury or prop...

Page 4: ... in lbs Locate the module near the compressor contactor wire routing for compressor run common and start wires will be easier in this position The module can be mounted in any orientation and LEDs should be visible for ease of service The compressor s run R common C and start S wires are routed through the holes in the CoreSense module marked R C and S See Figure 1 Terminal Description The termina...

Page 5: ...ll not lockout the compressor for this condition This code is inactive for heat pumps Code 2 Compressor Pressure Trips The module will flash yellow two times when the compressor operates from 12 seconds to 15 minutes followed by a trip condition lasting longer than 7 minutes When four consecutive or ten total Code 2 events are recorded the module will lockout the compressor and flash red two times...

Page 6: ...lear the present ALERT or TRIP LOCK and allow for normal operation Figure 1 Wires Pulled Through Module SERVICE WARNING Always disconnect and lockout the power supply before beginning electrical troubleshooting Module History Download The CoreSense Diagnostics module is capable of communicating with a personal computer tablet or laptop via Emerson Climate Technologies computer software interface H...

Page 7: ...r second stage is energized when Y Y2 are 24VAC PROT breaks 24VAC common leg of compressor contactor coil Reset codes and PROT lockout by removing 24VAC to module Flash Event Two Stage Control Active Protection C S R 47 37 62 112 67 Figure 2 Module Dimensions in Millimeters Y2 Y Data Port L R C PROT Solenoid For Use With Copeland Scroll UltraTech Compressors P N 543 XXXX XX 065312345 Patent 6 615 ...

Page 8: ...Technologies AE8 1385 R1 2 Stage Thermostat Indoor Unit Outdoor Unit C R Y1 Y2 C R L Y Y2 L DC Solenoid Solenoid CoreSense High Low Pressure Switch CC Compressor Contactor C R Y1 Y2 L C R Y1 Y2 L Prot Figure 4 Wiring Diagram ...

Page 9: ...ash 4 Code5 Yellow Flash 5 Compressor moderate run trip Compressor runs for 15min to 18hrs followed by a compressor trip lasting longer than 7min 4x consecutive 10x total Red Flash 5 Code6 Red Flash 6 Open start circuit Module has detected Y or Y1 and current in the R winding of the compressor and no current in the S winding of the compressor for 2 seconds 1 occurrence Red Flash 6 Code7 Red Flash ...

Page 10: ...heck ductwork or registers for blockage 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV fixed orifice is stuck closed or defective 5 Liquid line restriction filter drier blocked if present in system 6 Thermostat is malfunctioning Check thermostat sub base or wiring for short circuit Check thermostat installation location level Yellow ALERT Flash Code 2 C...

Page 11: ...18V 1 Control Circuit transformer is overloaded 2 Low line voltage contact utility if voltage at disconnect is low LOCKOUT Flash Codes Red LOCKOUT Flash Code 2 Yellow Off Compressor Pressure Trip Compressor is locked out after 4 consecutive or 10 total compressor pressure trip events 1 Condenser fan is not running Check fan capacitor Check fan wiring and connectors Check fan motor for failure or b...

Page 12: ...motor winding resistance Red LOCKOUT Flash Code 7 Yellow Off Open Run Circuit Current only in start circuit 1 Open circuit in compressor run wiring or connections Check wiring and connectors between supply and the compressor R terminal Confirm proper wire routing per Figure 1 2 Compressor run winding is damaged Check compressor motor winding resistance Red LOCKOUT Flash Code 10 Over Current Protec...

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