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Emerson Copeland EVM Series, Installation Manual

The Emerson Copeland EVM Series offers top-notch HVAC technology for efficient cooling. Ensure flawless installation and operation with our comprehensive Installation Manual, available for free download at manualshive.com. This manual provides step-by-step instructions and guidelines to maximize the performance of your EVM Series unit.

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Table of Contents

 

Safety Precautions

 .................................................................................................................................................. 

3 

Step 1- Copeland EVM Drive Overview

 .............................................................................................................. 

4 

Receiving and Inspection .......................................................................................................................... 4 
Rating Label .............................................................................................................................................. 5 
Keypad Button Overview ........................................................................................................................... 5 
Nomenclature ............................................................................................................................................ 6 

Step 2- Copeland EVM Drive Installation

 ........................................................................................................... 

7 

Dimensions and Weights .......................................................................................................................... 7 
Mounting .................................................................................................................................................... 8 

FR1 Mounting Instructions .............................................................................................................................. 9 
FR2 Mounting Instructions ............................................................................................................................ 10 
FR3 Mounting Instructions ............................................................................................................................ 11 
FR4 Mounting Instructions ............................................................................................................................ 12 
Mounting and Wiring Option Cards ......................................................................................................... 13-14 

Ground Wiring ......................................................................................................................................... 15 
Wire Stripping Lengths ............................................................................................................................ 15 
Circuit Breakers ....................................................................................................................................... 16 
Cable and Fuse Guidelines ..................................................................................................................... 17 

UL Guidelines ......................................................................................................................................... 17-18 
IEC Guidelines ........................................................................................................................................ 19-20 

Panel Mounting

 .................................................................................................................................................... 

21 

Cable Routing

....................................................................................................................................................... 

22 

Wiring the VFD

 ..................................................................................................................................................... 

22 

Checking Cable and Motor Insulation

 ............................................................................................................... 

22 

EMC Installation

 ................................................................................................................................................... 

22 

EMC measures in control panel

 ........................................................................................................................ 

23 

International EMC Protection Req. 

 .................................................................................................................. 

24 

Installation in corner-grounded network

 ........................................................................................................... 

25 

Verifying Rotation .................................................................................................................................... 25 

Step 3- Control Board Layout

 ............................................................................................................................. 

26

 

I/O Terminal Connections........................................................................................................................ 28 

Step 4- Drive Startup and Setup

 ......................................................................................................................... 

29

 

Main Menu Navigation ............................................................................................................................. 29 

Startup Wizard ............................................................................................................................................... 30 

Scan for more information or visit 

Climate.Emerson.com/CopelandVariableFrequencyDrives 

Summary of Contents for Copeland EVM Series

Page 1: ...Copeland Commercial HVACR Variable Frequency Drive EVM Series Installation Manual ...

Page 2: ...nd Wiring 15 Wire Stripping Lengths 15 Circuit Breakers 16 Cable and Fuse Guidelines 17 UL Guidelines 17 18 IEC Guidelines 19 20 Panel Mounting 21 Cable Routing 22 Wiring the VFD 22 Checking Cable and Motor Insulation 22 EMC Installation 22 EMC measures in control panel 23 International EMC Protection Req 24 Installation in corner grounded network 25 Verifying Rotation 25 Step 3 Control Board Layo...

Page 3: ... HD384 4 41 S2 Deviations of the input voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause a restart Measures should be take...

Page 4: ...ction The Copeland EVM VFD has met a stringent series of factory quality requirements before shipment It is possible that packaging or equipment damage may have occurred during shipment After receiving your Copeland VFD please check for the following Check to make sure that the package includes the install manual quick start guide and accessory packet The accessory packet includes Rubber grommets ...

Page 5: ...5 Rating Label Carton Label Keypad Button Overview ...

Page 6: ...A 5D6 5 6A 7D6 7 6A 012 12A 016 16A 023 23A 031 31A 038 38A 046 46A Platform M Multi Purpose Input Voltage 2 200 240V 4 380 480V 5 525 600V 1 100 120V Onboard Comms M Modbus RTU E Ethernet BACnet Modbus Option Spot N None Product type V Variable Frequency Drive Human Interface N No screen or keypad E Embedded 7 segment Hardware Protections F Internal EMI Filter N No EMI Filter No Choke Phases Inpu...

Page 7: ... Frame size D H1 H2 W1 W2 W3 Ø Weight lb kg FR1 7 09 5 98 5 51 2 83 2 26 2 26 0 20 2 6 180 152 140 72 57 5 57 5 5 2 1 2 FR2 7 09 8 66 8 15 4 29 3 56 3 56 0 22 5 7 180 220 207 109 90 5 90 5 5 5 2 6 FR3 7 09 10 24 9 72 5 12 4 57 4 57 0 22 8 2 180 260 247 130 116 116 5 5 3 7 FR4 7 68 11 81 11 06 7 24 6 3 6 3 0 24 13 9 195 300 281 184 160 160 6 6 3 ...

Page 8: ...phase FR1 0 0 1 97 50 1 97 50 14 83 25 2 FR2 0 0 1 97 50 1 97 50 24 72 42 200 Vac to 240 Vac 50 60 Hz 1 phase FR1 0 0 1 97 50 1 97 50 14 83 25 2 FR2 0 0 1 97 50 1 97 50 37 43 63 6 FR3 0 0 1 97 50 1 97 50 42 37 72 200 Vac to 240 Vac 50 60 Hz 3 phase FR1 0 0 1 97 50 1 97 50 14 83 25 2 FR2 0 0 1 97 50 1 97 50 24 72 42 FR3 0 0 1 97 50 1 97 50 42 37 72 FR4 0 0 1 97 50 1 97 50 75 56 128 4 380 Vac to 480...

Page 9: ... input wires two line wires one grounding wire through the input magnetic core before connecting to the input terminal block L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 230 480 V FR1 EMI version Run the input wires three line wires one grounding wire through the input magnetic core before connecting to the input terminal block L1 L2 L3 and grounding ...

Page 10: ... before connecting to the input terminal block L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 230 480 V FR2 EMI version Run the input wires three line wires one grounding wire through the input magnetic core before connecting to the input terminal block L1 L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 575 V ...

Page 11: ...a cable tie 3P 230 480 V FR3 EMI version Run the input wires three line wires one grounding wire through the input magnetic core before connecting to the input terminal block L1 L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 575 V FR3 EMI version Run the input wires three line wires through the input magnetic core before connecting to input terminal blo...

Page 12: ...ng wire should not run through the input magnetic core Tie the input magnetic core to the input wires with a cable tie Output wiring 3P 230 480 575 V FR4 EMI Version Run three motor wires through the output magnetic core before connecting to output terminal block The output grounding wire should not run through the output magnetic core Tie the output magnetic core to the output wires with a cable ...

Page 13: ...nnect the cable to option card connector 3 and MCU board connector 4 Continue on next page Mounting Instruction for Option Cards Step 1 For enclosed type Remove the front cover 1 from the NEMA 1 kit then remove the terminal cover 2 from the drive For open type Only remove the terminal cover ...

Page 14: ...ard to the drive by inserting the four snaps into the slots on drive Option Card Wiring Instruction Step 5 For enclosed type Install the terminal cover 1 to the drive then install the front cover 2 to the NEMA 1 kit For open type Only install the terminal cover to the drive ...

Page 15: ...ing in Inches mm Motor Wiring in Inches mm Size A1 B1 C1 D1 A2 B2 C2 D2 FR1 0 39 2 76 0 3 2 76 0 39 2 76 0 39 2 76 10 70 10 70 10 70 10 70 FR2 0 47 2 76 0 4 2 76 0 47 2 76 0 47 2 76 12 70 12 70 12 70 12 70 FR3 0 47 3 54 0 4 3 54 0 47 3 54 0 47 3 54 12 90 12 90 12 90 12 90 FR4 0 79 4 53 0 7 4 53 0 79 4 53 0 79 4 53 20 115 20 115 20 115 20 115 ...

Page 16: ... circuit breakers should handle 80 of their rated capacity for continuous loads and 100 for intermittent loads NEC Articles 210 20 215 3 and 430 address the NEC requirements in more detail For safety reasons it is recommended to assume all loads are continuous To explain the process for finding the minimum breaker size necessary please complete the following 1 Find your total current load of the c...

Page 17: ...0 14 10 18 8 16 8 4 8 20 70 63 70 10 8 18 8 16 8 FR2 6 9 26 4 90 63 90 8 8 20 6 12 6 7 8 30 125 63 125 8 6 20 6 12 6 200 Vac to 240 Vac 50 60 Hz 1 phase FR1 2 5 6 5 15 15 15 14 14 18 8 16 8 4 8 11 30 30 30 14 10 18 8 16 8 7 8 17 60 63 60 10 8 18 8 16 8 FR2 11 23 80 63 80 10 8 20 6 12 6 17 5 35 125 63 125 8 6 20 6 12 6 FR3 25 3 49 6 200 200 6 6 20 6 8 6 200 Vac to 240 Vac 50 60 Hz 3 phase FR1 2 5 3...

Page 18: ...round AWG Term inal size line and motor AWG Term inal size ground AWG 380 Vac to 480 Vac 50 60 Hz 3 Phase FR1 2 2 2 6 6 4 6 3 15 14 14 18 8 16 10 4 3 5 2 10 8 6 3 15 14 14 18 8 16 10 5 6 6 7 15 10 10 15 14 14 18 8 16 10 7 6 9 1 30 15 10 15 14 10 18 8 16 10 FR2 12 14 4 30 20 16 20 12 10 20 6 12 8 16 19 2 40 25 25 30 10 10 20 6 12 8 23 27 6 60 32 32 40 8 10 20 6 12 8 FR3 31 35 7 70 40 50 8 8 20 6 10...

Page 19: ...0 70 63 70 6 6 0 2 6 1 6 FR2 6 9 26 4 90 63 90 10 10 0 5 16 1 10 7 8 30 125 63 125 10 10 0 5 16 1 10 200 Vac to 240 Vac 50 60 Hz 1 phase FR1 2 5 6 5 15 15 15 2 5 2 5 0 2 6 1 6 4 8 11 30 30 30 2 5 2 5 0 2 6 1 6 7 8 17 60 63 60 6 6 0 2 6 1 6 FR2 11 23 80 63 80 6 6 0 5 16 1 10 17 5 35 125 63 125 10 10 0 5 16 1 10 FR3 25 3 49 6 200 200 16 16 0 5 16 1 5 6 200 Vac to 240 Vac 50 60 Hz 3 phase FR1 2 5 3 3...

Page 20: ...r mm2 IEC cable size ground mm2 Term inal size line and motor mm2 Term inal size ground mm2 380 Vac to 480 Vac 50 60 Hz 3 Phase FR1 2 2 2 6 6 4 6 3 15 2 5 2 5 0 2 6 1 5 6 4 3 5 2 10 8 6 3 15 2 5 2 5 0 2 6 1 5 6 5 6 6 7 15 10 10 15 2 5 2 5 0 2 6 1 5 6 7 6 9 1 30 15 10 15 2 5 2 5 0 2 6 1 5 6 FR2 12 14 4 30 20 16 20 4 4 0 5 16 4 10 16 19 2 40 25 25 30 6 6 0 5 16 4 10 23 27 6 60 32 32 40 10 10 0 5 16 ...

Page 21: ...21 Drive to Motor Connection Panel Mount EMC Compliant setup 230Vac 460 480 Vac 600 Vac ...

Page 22: ...ollows Disconnect the input power cable from terminals L1 L2 and L3 of the EVM drive and from the utility line feeder Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be 1M ohm 3 Check the motor insulation as follows Disconnect the motor cable from the m...

Page 23: ...it and signal cables in parallel a minimum clearance of 11 81 in 300 mm is recommended in order to prevent the radiation of electromagnetic energy Separate cable routing is also recommended when large voltage potential differences are involved Any necessary crossed cabling between the control signal and power cables should be implemented at right angles 90 degrees It is recommended to never lay co...

Page 24: ...e ground connections from the motor and the variable frequency drive and therefore minimizes the equalizing current loads on the shielding braid If there are additional subassemblies in a motor feeder such as motor contactors overload relays motor reactor sinusoidal filters or terminals the shielding of the motor cable can be interrupted close to these subassemblies and connected to the mounting p...

Page 25: ... allow the intermediate circuit capacitors to discharge Failure to follow these instructions will result in death or serious injury Remove the main cover of the AC drive and remove the EMC MOV screws depending on frame size see following Figures Once the screw is removed it can be reconnected to re engage the EMC protection Location of the EMC MOV screw in frame 1 Location of the EMC MOV screws in...

Page 26: ...11 AO1 GN 12 13 0 V 14 24 V 1 DIN DIN 2 DIN 3 DIN 4 5 CM 6 A B 7 LCD STO terminals IO terminals Relay terminals MOV screw Removable EMC screw Option card port DIP switches RJ45 port for Keypad PC RJ45 port for Ethernet Line grounding position Motor grounding position Motor grounding wire Line wires Motor wires Line grounding wire EVM PRO wiring illustration ...

Page 27: ...ble EMC screw Line wires Motor wires Line grounding position Motor grounding position Motor grounding wire Line grounding wire MOV screw Relay terminals I O terminals 18 Y1NO 19 Y1CM 20 Y1NC 1 DIN 2 DIN 3 DIN DIN 4 CM 5 6 A B 7 8 AI1 9 AI1 10 GN 11 AO1 12 GN 13 0 V 14 24 V EVM Basic wiring illustration ...

Page 28: ...85 signal A Fieldbus communication Modbus RTU BACNet 7 B RS 485 signal B Fieldbus communication Modbus RTU BACNet AI1 Analog input 1 0 10 V Voltage speed reference programmable to 4 mA to 20 mA AI1 Analog input 1 ground Analog input 1 common ground 10 GND I O signal ground I O ground for reference and control 11 AO1 Analog output 1 Output frequency Shows output frequency to motor 0 60 Hz 4 mA to 2...

Page 29: ...cess In the Wizard you will need the following keypad buttons Up Down Buttons Use these to change value OK Button Confirm selection and enter into next question Back Reset Button If this was pressed at the first question the startup wizard will be cancelled Once you have connected power to your Copeland EVM frequency converter and the Startup Wizard is enabled follow these instructions to easily s...

Page 30: ...minal nameplate base voltage Find this value on the rating plate of the motor P1 10 Motor Nominal Freq 8 00 Hz 400 Hz MotorNomFreqMFG Motor nominal nameplate base frequency Find this value on the rating plate of the motor This parameter sets the field weakening point P8 4 to the same value P1 3 Accel Time 1 0 10 s 3000 0 s 20 0 s The time required for the output frequency to accelerate from zero f...

Page 31: ...innovative solu tions for customers in industrial commercial and residential markets Our Emerson Automa tion Solutions business helps process hybrid and discrete manufacturers maximize produc tion protect personnel and the environment while optimizing their energy and operating costs Our Emerson Commercial and Residential Solutions business helps ensure human comfort and health protect food qualit...

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