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CC7.8.9/0519/E 

 

3/7

 

Evacuation 

 

IMPORTANT 

The evacuation procedure is based upon achieving an actual system vacuum standard 
and  is  NOT  TIME  DEPENDENT!  The  installation  has  to be  evacuated  with  a  vacuum 
pump before commissioning. Proper evacuation reduces residual moisture to 50 ppm. 
The  installation  of  adequately  sized  access  valves  at  the  furthest  point  from  the 
compressor in the suction and liquid lines is advisable. The system must be evacuated 
down to less than 3 mbar. If required break the vacuum with dry nitrogen. Pressure must 
be  measured  using  a  vacuum  pressure  gauge  on  the  access  valves  and  not  on  the 
vacuum pump. This serves to avoid incorrect measurements resulting from the pressure 
gradient along the connecting lines to the pump. 

 

 

IMPORTANT 

Care must be taken that all components (solenoids, expansion devices, regulators, shut 
off valves, etc…) in the refrigeration cycle, which separate a part of the installation when 
de-energized,  are  manually  opened  to  guarantee  successful  evacuation  in  the  whole 
piping system. 

 

NOTE: The controller must be turned on before starting the evacuation. 

NOTE:  For  proper  evacuation,  both  the  HPV  and  BPV  regulating  valves  must  be  opened  using  the 
evacuation mode in the unit controller. 

To activate the evacuation mode: 

1) 

Press the 

SERVICE

 key to enter the "Service" menu 

 

Figure 3: Service key 

2) 

Use the 

UP

 and 

DOWN

 keys to select the "Evacuation mode" sub-menu 

3) 

Press 

ENB

 to enable the evacuation mode (see 

Figure 4)

 

Figure 4 

 

 

Summary of Contents for Copeland EazyCool CO2

Page 1: ...sure side piping has been finalized and the electrical supply has been connected by qualified personnel please follow the steps below in preparation for commissioning Safety Verification of necessary safety devices in the system Visual inspection of the refrigerant pipes and especially of all connections Visual inspection of the electrical wiring of the supply line Checking the refrigeration unit ...

Page 2: ...to be opened closed in order to carry out the pressure tests For the evacuation process it is recommended that all shut off devices be opened and evacuated from both sides via the connections on the suction side and the connection on the liquid receiver The shut off valves at the discharge port on the suction side of the compressor at the outlet of the liquid receiver and the shut off valve in the...

Page 3: ...his serves to avoid incorrect measurements resulting from the pressure gradient along the connecting lines to the pump IMPORTANT Care must be taken that all components solenoids expansion devices regulators shut off valves etc in the refrigeration cycle which separate a part of the installation when de energized are manually opened to guarantee successful evacuation in the whole piping system NOTE...

Page 4: ...ity over the valves override function 2 The compressor is switched off safety timers are ignored 3 The fan is switched off while auxiliary outputs are not influenced safety timers are ignored 4 The alarms are disabled except for the communication alarms Stopping the evacuation function The evacuation mode will be deactivated when 1 One of the 3 pressures probes P1 P2 P3 SPF6 or 2 the DISB key is p...

Page 5: ...ressors F1 and fans F3 must be switched on and the release for the frequency inverter SB1 must be activated Figure 7 Enabling compressors fans frequency inverter The refrigeration unit starts automatically First the gas cooler fans start up then the compressor switches on and starts controlling according to suction pressure The filling process via the suction side can be completed The system shoul...

Page 6: ... OFF 8 Use the UP and DOWN keys to adjust GC78 to the desired value 9 Press SET to apply the setting 10 Press EXIT to leave the menu GC20 Medium pressure flashtank setpoint Setpoint for the pressure in the liquid receiver in normal control mode GC78 Bypass medium pressure vessel Pressure with compressor OFF Maximum pressure in the liquid receiver during standstill of the refrigeration unit When th...

Page 7: ...on compressor setpoint SETC1 SPF1 The lowest pumpdown setpoint will always be applied The following diagram illustrates the controller logic Figure 8 Controller logic for the pumpdown function NOTE The pumpdown setpoint will never be lower than what parameter RC02 allows 18 C 0 C Controller will perform pumpdown down to 18 C Ambient condition TAmb 20 C SPF5 20K Compressor setpoint SETC1 10 C SPF1 ...

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