Emerson Clarkson ZP300 Installation And Maintenance Instructions Manual Download Page 2

2

A*

4.00

4.12

4.12

4.63

5.38

5.63

6.25

6.63

7.00

7.44

8.50

8.50

10.00

10.50

11.50

12.00

B

26.74

30.84

38.83

46.56

57.81

66.50

72.00

80.13

91.63

99.88

119.94 128.06 138.94 147.44 159.25 175.63

C

5.00

6.19

8.50

10.62

12.75

15.00

16.25

18.50

21.00

23.00

27.25

29.50

31.50

33.75

36.00

40.25

D

11.50

11.86

11.86

13.39

15.64

16.39

18.25

19.39

20.50

21.82

25.00

25.00

29.50

31.00

34.00

35.50

3

3/4

200

2.00 

3.250

4

3/4

200

2.25 

3.375

6

3/4

200

2.50 

3.625

8

7/8

318

2.75 

4.000

10

1

473

3.00 

4.500

12

1

1/8

684

3.25 

5.000

14

1

1/8

684

3.50 

5.125

16

1

1/4

952

3.75 

5.250

18

1

1/4

952

3.75 

5.625

20

1

1/4

952

4.00 

5.750

24

1

1/2

1675

4.50 

6.500

26

1

5/8

2150

5.00 

7.375

28

1

5/8

2150

5.25 

7.625

30

1

3/4

2690

5.75

8.125

32

1

7/8

3323

6.00 

8.500

36

2

4056

6.50 

9.250

CLARKSON

 KNIFE GATE VALVE MODEL ZP3OO

INSTALLATION AND MAINTENANCE INSTRUCTIONS

OVERALL ENVELOPE DIMENSIONS FOR ZP300 WITH HC ACTUATOR

Size NPS

3

4

6

8

10

12

14

16

18

20

24

26

28

30

32

36

BOLTING AND INSTALLATION INSTRUCTIONS

ZP300 standard flange configuration is 
“flanged” where port flange mounting holes are 
drilled and tapped. Flange mounting holes in 
chest area are limited to a depth of 1 x flange 
bolt diameter. It is recommended that studs 
be used on all flange mounting holes in chest 
area.

WARNING

Care must be taken when installing studs or bolts 
in tapped flange holes in chest area to prevent 
damage to internal wall profile.

NOTE 

Optional through bolting configurations are also 
available.

ZP300 Series valves are design to suit flanges 
compliant to ASME B16.5 and B16.47, and 
gaskets designed to ASME VIII-1 Appendix 
2, and ASME B16.20 and B16.21. Torque on 
Flange bolt should not exceed values shown in 
Table 1.

TABLE 1 - MAXIMUM TORQUE ON FLANGE BOLT/STUD

Valve size
NPS

Bolt size

Torque 

(ft⋅lb)

Recommended bolt 

length (in)

Recommended stud 

length (in)

INITIAL INSPECTION

NOTES

1.  Maximum torque should not be exceeded to insure threaded flange holes in valve body are not damaged. 
2.  The recommended bolt length assumes; final gasket Thickness = .125", Min F436 Flatwasher Thickness 1x 

bolt diameter thread depth, and common heavy hex bolt lengths.  Use the below equation to calculate flange 
bolt length per your application.  It is strongly recommended stud to be used to achieve maximum thread 
engagement length.

FIGURE 1

4. 

Packing assembly: 

the packing gland bolts 

should be checked and adjusted to obtain 
a first time packing seal. Packing gland 
nuts may become slightly loose when valve 
is shipped. Field adjustment is expected 
and desired. (Figure 1. Tighten just enough 
to stop any leakage. Overtightening may 
increase valve operating torque and shorten 
packing life).

* Face to face dimensions per MSS SP-135 long pattern

1.  Examine entire valve and report any damage 

or discrepancies immediately.

2.  Accessories, if any, including solenoids, 

limit switches, positioners, etc., are tested 
for functionality prior to shipment. Examine 
carefully for damage which may occur 
during shipment.

3. 

Operators:

 standard manual hand wheels 

may be shipped loose for field installation.
It is necessary to use a pipe wrench or large 
crescent wrench to properly tighten the 
hand wheel retaining nut. Be sure to fully 
tighten.

Summary of Contents for Clarkson ZP300

Page 1: ...ial Seat material URET Packing material Packing material TPE GR COMPLIANCE LABEL 3 Mating line flanges must be properly aligned Slip on or weld flanges can be used Never try to make up for misaligned pipe flanges by the line bolting 4 Flange fasteners should be tightened in a uniform manner using a cross pattern to prevent distortion of the valve 5 Pipe supports and or expansion joints should be u...

Page 2: ...s are design to suit flanges compliant to ASME B16 5 and B16 47 and gaskets designed to ASME VIII 1 Appendix 2 and ASME B16 20 and B16 21 Torque on Flange bolt should not exceed values shown in Table 1 TABLE 1 MAXIMUM TORQUE ON FLANGE BOLT STUD Valve size NPS Bolt size Torque ft lb Recommended bolt length in Recommended stud length in INITIAL INSPECTION NOTES 1 Maximum torque should not be exceede...

Page 3: ...cylinder design and mounting arrangement HYDRAULIC CYLINDER SIZE AND REQUIRED FLOW RATE Valve size NPS HC size Rod size Fluid flow rate in 3 sec 1 in s Max close 1 in s Max open WARNING To minimize stress concentration in flow ring ensure flange gasket ID is matched with flow ring ID as shown in Figure 2 GASKET DETAIL FIGURE 2 Gasket Gasket ID matched to flow ring ID Flow ring with overlay HYDRAUL...

Page 4: ...tor 6 Electric motor actuated valves should be left in their factory set condition unless the system operating parameters dictate a change If changes are necessary they should be performed in small increments using the lightest lowest setting possible to achieve the desired performance and then the valve actuator function inspected Excess torque and or thrust in the motor settings may damage or lo...

Page 5: ...essive corrosion bitumen build up tears in rod boot etc Check rod boot connections Check for cylinder rod seal blow by FIGURE 11 Major components Cast body Polymer liner UHMPW PE Polyurethane seat Body O ring 17 4PH gate Packing gland Packing Gate scraper Flow ring Flow ring O ring 2 Packing gland check for leaks or worn packing If leakage is occurring around the packing gland tighten the packing ...

Page 6: ... compressed to obtain an elongated smaller piece Note not all sizes have smaller end pieces some will have equal size end pieces 6 Install packing gland with studs Bellville Washers and nuts as shown in Figure 17 For initial tightening of packing gland tighten packing gland to achieve a compression between 0 125 0 375 Use Loctite 262 Red on studs to secure in body Note ensure each stack is facing ...

Page 7: ...27 000 16 2 78 16 2 76 24 50 27 630 16 2 78 8 2 76 25 00 28 000 8 2 78 16 2 76 28 4 25 00 26 50 30 000 24 3 00 27 00 30 130 8 3 00 16 2 95 30 4 27 00 1 32 000 1 8 3 22 24 2 95 28 50 1 32 500 1 16 3 22 29 00 1 32 750 24 3 22 32 4 29 00 1 34 500 1 24 3 41 1 31 00 1 35 380 1 8 3 41 16 3 41 36 4 33 00 1 38 500 3x1 24 3 68 34 50 1 39 000 1 16 3 68 8 3 68 35 00 1 39 375 1 8 3 68 16 3 68 42 4 38 50 1 44 ...

Page 8: ...NTING Cylinders may require additional support when mounted other than in vertical position Failure to do so could lead to premature failure of cylinder and or valve The following illustrations are suggestions specific details will have to be determined by customer so support best suits surrounding area It is important that the cylinder gate alignment be maintained during valve operation Supports ...

Page 9: ...zontal position Preparation for storage Valves may be stored as shipped provided the storage facility and equipment orientation instructions above are followed If valve packaging is altered or removed for receiving inspection repackage valve as originally received Standard packaging materials cannot be considered sufficient for outdoor storage Cylinder storage These cylinder storage instructions a...

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