background image

Hold 15 sec. to

start the engine

generator and to

transfer the load

to emergency.

Press to cancel the

active exercise period

(stops engine now or

after cooldown) See

page 5–1.

Hold 5 sec. to set

20 min. engine exercise

period immediately (engine

starts) and weekly thereafter.

blinks slowly when

button is released (set)

and during 20 min.

exercise period.

blinks rapidly when

button is held 5 sec.

while being set

Lights show position of transfer switch.

Lights show the sources accepted.

Light for built–in

engine exercise timer:

See page 5–1

for complete

instructions

Figure 2–1. Membrane controls and indicator lights.

stays on after engine

stops (exerciser is

enabled for weekly

operation)

SECTION 2 SEQUENCE OF OPERATION

2---1

Transfer To Emergency

The sequence for load transfer to
emergency source begins automati-
cally when normal source voltage
falls below the preset dropout point
or when

Transfer Test

button is

pressed. An under voltage condition
on any phase of the normal source is
detected by the sensor.
When the normal
source voltage fails or
the

Transfer Test

button

is pressed, the SE relay
de-energizes and relay
NR begins its timing
cycle (1 or 3 seconds,

momentary

normal

source outage delay

).

The NR relay is provided with a time delay on dropout to
override momentary outages and prevent nuisance starting
of the engine-driven generator. If the normal source voltage
returns above the sensor dropout setting before the time
delay expires, the NR relay timing cycle is reset to zero and
relay SE energizes.

If the normal source voltage does not return above the
sensor dropout setting before the time delay expires, the
NR relay de-energizes and signals the engine-driven
generator to start. At the same time, a voltage and
frequency sensor begins monitoring the emergency source.
The sensor will accept the emergency source only when
both voltage and frequency reach preset pickup points.
Usually about ten seconds elapse from dropout of the NR
relay to acceptance by the sensor. This time span occurs
because the engine-driven generator must crank, start, and
run up to nominal pickup points. For this reason, if the

Transfer Test

button is pressed it must be held for 15 seconds.

If the emergency source is available immediately, the sensor
may accept it as soon as NR relay drops out.

When the emergency source is accepted by the sensor,
relay ER begins its timing cycle (

transfer to emergency

delay

). ER relay is provided with an adjustable (0 to 5

minutes) time delay on pickup to delay transfer of the
load to the emergency source. For immediate transfer
press

Bypass Time Delay

button.

ER relay energizes, the TS coil is energized, the transfer
switch operates, and all switch contacts (mains, controls,
auxiliaries) reverse position. The transfer switch is now
supplying the load from the emergency source.
The transfer switch will remain in the Emergency
position until the normal source is restored. If the

Transfer Test

button is used, the transfer switch will

remain on emergency until the

retransfer to normal delay

times out.

Retransfer to Normal

The sequence for load retransfer to the normal source
automatically begins when the voltage sensor detects
restoration of the normal source. The voltage level must
rise above the preset pickup point on all phases before
the sensor will accept the normal source.
When the normal source is accepted by the sensor, relay
SE begins its timing cycle (adjustable 1 sec. to 30 min.,

retransfer to normal delay

). For immediate retransfer

press

Bypass Time Delay

button. SE relay is provided with

a time delay on pickup to prevent immediate load
retransfer to the normal source. The delay insures that
the normal source has stabilized before reconnection of
vital loads. If the normal source voltage falls below the
present dropout point before the time delay expires, the
timing cycle is reset to zero. If the emergency source fails
for more than 4 seconds during the timing cycle, ER relay
drops out and the load is immediately retransferred to
the normal source, if that source is acceptable.
SE relay energizes and ER relay is dropped out. The TS
coil is energized, the transfer switch operates, and all
switch contacts (mains, controls, auxiliaries) reverse
position. The transfer switch is now supplying the load
from the normal source again.
Upon retransfer to the normal source, NR relay begins its
timing cycle (

unloaded running delay [engine cooldown]

).

NR relay is provided with a 5 minute time delay on pickup
to keep the engine running for a cool-down period.

NR relay energizes after the time delay and signals the
engine-driven generator to shut down. All circuits are
reset for any future normal source failure.

Activation of standard control features shown in Section 5

will alter the sequence of operation and introduce

additional time delays during transfer operations.

Summary of Contents for ASCO 300 Series

Page 1: ... 600 through 1200 amps DANGER is used in this manual to warn of high voltages capable of causing shock burns or death WARNING is used in this manual to warn of possible personal injury CAUTION is used in this manual to warn of possible equipment damage An experienced licensed electrician must install the ATS Refer to the outline and wiring drawings provided with ASCO Series 300 ATS for installatio...

Page 2: ...s Neutral C overlapping Amperes Voltage Controller Enclosure B switched 1 standard G type 4 C type 1 F type 3R L type 12 3 three Ø 2 single Ø D 220 C 208 E 230 K 415 M 460 J 400 L 440 N 480 F 240 H 380 Q 575 P 550 R 600 1200 1000 600 800 blank solid blank open type available 600 1000 amp sizes only 1X if accessories ordered terminal block TB for engine start and switch position contacts Transfer S...

Page 3: ... of NEC Article 517 Health Care Facilities NEC Article 701 Legally Required Standby Systems NEC Article 702 Optional Standby Systems NFPA 99 Health Care Facilities and NFPA 110 Emergency and Standby Power Systems Rating Label Each automatic transfer switch contains a rating label to define the loads and fault circuit withstand closing ratings Refer to the label on the transfer switch for specific ...

Page 4: ... start and switch position contacts Transfer Switch Controller power connections power connections membrane controls 1200 amp size in typical enclosure with location of customer connections neutral connections neutral connections ...

Page 5: ...tion Make sure engine generator is not in operation Testing Power Conductors Do not connect the power conductors to the ASCO Series 300 transfer switch until they are tested Installing power cables in conduit cable troughs and ceiling sus pended hangers often requires considerable force The pulling of cables can damage insulation and stretch or break the conductor s strands For this reason after t...

Page 6: ...terminals See Figure 1 1 and Table A Table A Engine start connections When normal source fails Terminals on transfer switch contact closes TB1 and TB2 contact opens TB1 and TB3 Auxiliary Circuits Connect auxiliary circuit wires to appropriate terminals on transfer switch terminal block TB as shown on the wiring diagram provided with this Series 300 Automatic Transfer Switch Make the neces sary aux...

Page 7: ...B 2 Move the maintenance handle up or down as shown to manually operate the transfer switch It should operate smoothly without any binding If it does not check for shipping damage or construction debris Table B Maintenance handle positions ATS Position Handle Indicators Normal E N up E O upper contacts open N C lower contacts closed Emergency E N down E C upper contacts closed N O lower contacts o...

Page 8: ...al source circuit breaker The Normal Transfer Switch Position and the Normal Source Accepted lights should come on Source Accepted Normal Emergency 2 Use an accurate voltmeter to check phase to phase and phase to neutral voltages pres ent at the transfer switch normal source terminals 3 Close the emergency source circuit breaker Start generator if necessary The Emergency Source Accepted light shou...

Page 9: ...ht is on Source Accepted Normal Emergency 2 Press and hold the Transfer Test button until the engine starts and runs This should happen within 15 sec Transfer Test 3 The Emergency Source Accepted light should come on Source Accepted Normal Emergency 4 The transfer switch should transfer to the Emergency position The Emergency Transfer Switch Position light should come on and the Normal light shoul...

Page 10: ...ency source is accepted by the sensor relay ER begins its timing cycle transfer to emergency delay ER relay is provided with an adjustable 0 to 5 minutes time delay on pickup to delay transfer of the load to the emergency source For immediate transfer press Bypass Time Delay button ER relay energizes the TS coil is energized the transfer switch operates and all switch contacts mains controls auxil...

Page 11: ...rness disconnect plugs are furnished for repair purposes only and should not have to be unplugged If the controller must be isolated follow these steps carefully Disconnecting the Plugs Do not unplug the controller until step 1a or 1b below is completed 1 Observe the position of the transfer switch a If the transfer switch is in the Normal position place standby engine starting control in the off ...

Page 12: ...tory settings Transfer switch does not transfer the load to normal source when normal returns or when Transfer Test button is released Wait for Retransfer to Normal Delay 1 sec to 30 min to time out For immediate re transfer press Bypass Time Delay button If Motor Load Transfer is active wait for in phase condition see below Voltmeter should read at least 90 of nominal phase to phase voltage betwe...

Page 13: ...ing DIP switch actuators Any change in these settings may affect the normal operation of the automatic transfer switch This change could allow the load circuits to remain connected to a low voltage source Table 4 2 Voltage and Frequency Settings Shaded DIP switches are standard factory settings DESCRIPTION LABELS SETTING of nominal S1 DIP DESCRIPTION LABELS SETTING FACT SET ADJ RANGE S1 DIP SWITCH...

Page 14: ...inted tool to slide the switch actuators left or right so they match the il lustration next to the setting left off right on Recheck the setting See Figure 4 4 7 Install the cover on the controller by hooking it on the left side and latching the right side 8 Reconnect both harness plugs to the controller by aligning and pressing straight in until latches click Close the enclosure door 9 Close the ...

Page 15: ...er min cooldown Press to cancel an active exercise period stops generator Press and hold for 5 sec or until status light blinks rapidly to set exercise period immediately and every week hereafter generator starts Figure 5 1 Operator panel pushbuttons and light Select below either Exercise without Load or Exercise with Load according to the setting of DIP switch S1 actuator 8 The load transfers fro...

Page 16: ...nergized Figure 5 3 Source availability signal contacts Programmable Engine Exerciser The module includes a programmable engine exerciser that provides for weekly or biweekly operation This optional exercise timer may have to be turned on enabled by setting the S1 DIP switch actuator 7 to off and S2 DIP switch actuator 5 to off A backup battery in the controller see page 4 2 and page 5 3 must be t...

Page 17: ... the exerciser will always run on the week designated 1 on the date display Run Time Display The Run Time Display shows the run time for the engine exerciser The default setting from the factory is 30 minutes Time Display The Time Display shows the present system time The format is hours minutes seconds NOTE During total power outages power to the accessory is maintained by a battery in the Contro...

Page 18: ...er Time delay between the load disconnect control signal and initiation of transfer is set on the controller with DIP switch S2 actuators 6 7 8 as shown below Delay Before Transfer LD TDBT S2 DIP SWITCH 0 disable Actuator 7 on Actuator 8 on 8 7 3 seconds Actuator 7 on Actuator 8 off 8 7 10 seconds Actuator 7 off Actuator 8 on 8 7 20 seconds Actuator 7 off Actuator 8 off 8 7 Shaded DIP switches are...

Page 19: ... available factory installed or in kit form Turn the thermostat s dial to required setting as shown dial turn counterclockwise to lower temperature turn clockwise to raise temperature thermostat Figure 5 4 Thermostat AVAILABLE KITS FROM ASCO Controls Description Accessory Kit Programmable Engine Exerciser Source Availability Contacts 11BG K629830 Serial Communication Module 72A K601110 Strip Heate...

Page 20: ...puts 1 2 rating cover lights 1 4 5 1 load disconnect feature 5 4 lubrication 3 1 M maintenance preventive 3 1 manual load transfer 3 2 warning 3 2 manual operation 1 3 warning 1 3 motor load transfer feature 5 4 N nameplate cover O operation electrical 1 5 manual 1 3 illustration of 1 3 warning 1 3 sequence of 2 1 optional accessories programmable engine exerciser source availability signal contac...

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