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Emerson 189192G3, Design Manual

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Emerson 189192G3 Design Manual Download Page 31

Designing a Liebert XD Solution

25

Figure 25 Bypass flow controller details, dimensions

Figure 26 Bypass flow controller arrangement 

Figure 27 Bypass flow controller piping

  7/8"

(2.2mm) ID

4"

(102mm)

Return

Main

7/8" Refrigerant Grade
Full Port Ball Valve
Field-Supplied and Field-Installed

Supply

Main

Bypass Flow Controller 
(Field-Installed)

Flow Direction

Filter Dryer 
Assembly

Liebert XD 

Cooling

Module #1

Liebert XD 

Cooling

Module #2

Coolant 
Supply

Coolant 
Return

Bypass Flow 
Controllers

Liebert XDP

or

Liebert XDC

Summary of Contents for 189192G3

Page 1: ...Precision Cooling For Business Critical Continuity Liebert Xtreme Density System Design Manual ...

Page 2: ......

Page 3: ...to be Handled by Liebert XD System 13 3 3 Selecting Liebert XD Cooling Modules 14 3 4 Airflow Requirements for Liebert XD Solutions 14 3 5 Configuring a Liebert XD System 14 3 5 1 Number of Modules Supported by a Liebert XDP or Liebert XDC 14 3 6 Liebert XDO Placement 15 3 6 1 Determining Spacing of Liebert XDOs in an Aisle 15 3 6 2 Determining Vertical Placement of Liebert XDOs Above the Cold Ais...

Page 4: ... 2 Figure 4 Suspended Liebert XDO modules in hot aisle cold aisle arrangement 3 Figure 5 Top mounted Liebert XDV modules with fixed piping in hot aisle cold aisle arrangement 4 Figure 6 Top mounted Liebert XDV modules with flexible piping in hot aisle cold aisle arrangement 4 Figure 7 Liebert XDH horizontal cooling module in hot aisle cold aisle arrangement 5 Figure 8 Liebert XDCF units on BladeFr...

Page 5: ...ort prefabricated piping for Liebert XD cooling modules 48 Figure 48 Five port prefabricated piping for Liebert XD cooling modules 49 Figure 49 Ten port prefabricated piping for Liebert XD cooling modules 50 Figure 50 Liebert XDP dimensions 51 Figure 51 Liebert XDP piping access points and external features 52 Figure 52 Front view of Liebert XDP and electrical enclosure 53 Figure 53 Liebert XDP el...

Page 6: ...r tube 29 Table 15 Indoor water glycol cooled module R 407c refrigerant charge 29 Table 16 Outdoor condenser charge R 407c 29 Table 17 Liebert XD Flex Pipe assemblies supply and return 46 Table 18 Two port prefabricated piping legend 47 Table 19 Four port prefabricated piping legend 48 Table 20 Five port prefabricated piping legend 49 Table 21 Ten port prefabricated piping legend 50 Table 22 Liebe...

Page 7: ...XDH units can remove more than 30kW 8 5tons of heat per rack For minimum Liebert XDP and Liebert XDC load recommendations see 1 8 1 Liebert XDP Mini mum Load 1 9 1 Liebert XDC Minimum Load and Tables 27 and 31 The Liebert XD system also performs at high efficiency rates Properly spaced cooling modules and the Liebert XD system s fluid phase change technology combine to reduce a Liebert XD system s...

Page 8: ...uilding chilled water system to control and circulate the refrigerant In the direct system the pumping functions are incorporated in the chiller which must be connected to a separate heat rejection system Figure 2 Direct system configuration hydraulic system diagram Figure 3 Indirect system configuration hydraulic system diagram Pumped Refrigerant Supply Piping Return Piping Pumped Refrigerant Lie...

Page 9: ... air downward into the cold aisle The unit is available with optional flexible metal pipes with quick connect couplings at each end for easy connection to the refrigerant distribution pipes Figure 4 Suspended Liebert XDO modules in hot aisle cold aisle arrangement Cold Aisle Cold Aisle Cold Aisle Hot Aisle Hot Aisle Hot aisles and cold aisles alternate taking advantage of airflow properties to inc...

Page 10: ...harge it downward into the cold aisle OR The Liebert XDV can draw hot air from the room cool the air and discharge the cool air down ward into the cold aisle Figure 5 Top mounted Liebert XDV modules with fixed piping in hot aisle cold aisle arrangement Figure 6 Top mounted Liebert XDV modules with flexible piping in hot aisle cold aisle arrangement Hot aisles and cold aisles alternate taking advan...

Page 11: ...ircuits and is available in a half rack width unit The Liebert XDH is intended for use with a Liebert XD pumped refrigerant cool ing system supplied by either a Liebert XDP or Liebert XDC The Liebert XDH is available with optional flexible metal pipes with quick connect couplings at each end for easy connection to the refrigerant distribution pipes Figure 7 Liebert XDH horizontal cooling module in...

Page 12: ...ules top and bottom may be mounted on the rear of a BladeFrame cabinet CF modules consist of a sheet metal frame coil and filter dryer It has no moving parts and needs no electricity The unit is available with optional flexible metal pipes with quick connect couplings at each end for easy connection to the refrigerant distribution pipes Figure 8 Liebert XDCF units on BladeFrame EX cabinets ...

Page 13: ...bert XDA is a fan unit that boosts the airflow through densely populated enclosures removing hot spots from within the racks One or two units can be mounted on the rear of most rack enclosures Figure 9 Liebert XDA air flow enhancer on Liebert Foundation enclosure ...

Page 14: ...Liebert XDP employs two sets for redundancy of remote sensors to determine the temper ature and humidity in the air and instantly adjusts refrigerant supply temperature to compensate for changing conditions 1 8 1 Liebert XDP Minimum Load The Liebert XDP s minimum recommended operating load is 20 of system nominal capacity For example a Liebert XDP160 60Hz system s minimum load would be 32 kW Loadi...

Page 15: ...on The Liebert XDC employs two sets for redundancy of remote sensors to determine the temperature and humidity in the air and instantly adjusts refrigerant supply temperature to compensate for changing conditions 1 9 1 Liebert XDC Minimum Load The Liebert XDC s minimum recommended operating load is 40 of system nominal capacity For example a Liebert XDC160 60Hz system s minimum load would be 64 kW...

Page 16: ...r representative Prefabricated Headers Field piping kits are available in several versions 10 ft 3 05m with five or 10 ports 8 ft 2 44m with two or four ports Each version is available in two pipe sizes Supply pipe 1 1 8 return pipe 2 1 8 Supply pipe 1 3 8 return pipe 2 5 8 Each kit contains supply pipe s and return pipe s Each port has a threaded coupling at the end with automatic shutoff when di...

Page 17: ... generation 7 What monitoring requirements are desired or needed 8 Who will be involved in this project stakeholders 9 Is there existing computer room environmental cooling systems for humidity control and filtration 10 Is the vapor barrier sufficient 11 Is a chilled water system available a What is the system s capacity b What is the system s chilled water supply temperature c Does the chilled wa...

Page 18: ...to the face of the computer hardware and exhausted out the back of the equipment rack onto the adjacent hot aisles Hot aisles are literally hot because the objective of the alternating cold and hot aisle design is to sepa rate the source of cooling air from hot air discharge which returns to the computer room cooling unit Therefore no perforated tiles should be placed in the hot aisles as this wou...

Page 19: ... pipe sizes 4 Calculate the refrigerant volume of the Liebert XD systems 5 Complete design details including electrical mounting piping etc 3 2 Calculate the Heat Load to be Handled by Liebert XD System When designing a cooling solution using the Liebert XD system the initial steps are similar to those required to cool a conventional critical space The total heat load must be calculated including ...

Page 20: ...ply the cooled air to satisfy this cooling demand but airflow through the enclosure must be adequate to extract the heat from the cabinet Liebert s XDA units can boost the airflow to levels necessary to protect critical equipment The Liebert XDA is particularly suited to the hot aisle cold aisle arrangement 3 5 Configuring a Liebert XD System 3 5 1 Number of Modules Supported by a Liebert XDP or L...

Page 21: ...sed to determine the correct number and spacing of Liebert XDOs Table 3 Calculating quantity and spacing of Liebert XDO modules example below is Liebert XDO20 Input Information Step Result Total heat load in the room kW A Reserve capacity needed 10 to 25 of A is recommended B C Required cooling capacity kW A B Existing planned Liebert Deluxe DS unit sensible capacity kW D E Required Liebert XD sys...

Page 22: ...e vertical distance between the cabinets and the Lie bert XDOs should be increased However the recommended maximum height of the Liebert XDO above the cabinets is 30 inches 762mm See Figures 15 Figure 15 Liebert XDO spacing horizontal and vertical Front to rear spacing of pairs of XDO modules XDO height above equipment to be cooled Heat Generating Critical Equipment Pairs of XDO modules above crit...

Page 23: ...bert XDV modules Table 4 Determine required number of Liebert XDV modules example below is Liebert XDV10 Input Information Step Results Total heat load in the room kW A Reserve capacity needed 10 to 25 of A is recommended B C Required cooling capacity kW A B Existing planned Liebert Deluxe DS sensible capacity kW D E Required Liebert XD system cooling capacity kW C D F Number of Liebert XDV10 modu...

Page 24: ...ions The number of Liebert XDCF modules required is determined by the heat load of the cabinet cabi nets cannot share cooling from a Liebert XDCF module The Egenera BladeFrame EX cabinet has provisions for mounting two Liebert XDCF modules should the heat load require two modules If only one Liebert XDCF will be needed Liebert recommends using the lower Liebert XDCF module The complete system cons...

Page 25: ... degrees then reattaching them to the Lie bert XDH Liebert recommends using bi directional air diffusers on Liebert XDH modules installed between racks Figure 18 Liebert XDH placement 3 10 Liebert XDP Liebert XDC Placement The Liebert XDP Liebert XDC may be placed in the critical space or in an adjacent equipment room The allowable distance between the Liebert XDP Liebert XDC and its connected coo...

Page 26: ... XDV units mounted on racks emitting 5kW of heat top view Downflow Cooling Unit Downflow Cooling Unit XDVs Mounted on Equipment Racks Perforated Raised Floor Tiles Circuit 1 Equipment Racks without XDVs Downflow Cooling Unit Downflow Cooling Unit Equipment Racks without XDVs XDVs Mounted on Equipment Racks Circuit 2 Circuit 1 Perforated Raised Floor Tiles Interlaced piping arrangement for enhanced...

Page 27: ...low Cooling Unit XDVs Mounted on Equipment Racks Circuit 1 Circuit 2 Circuit 3 Perforated Raised Floor Tiles Interlaced piping arrangement for enhanced protection Downflow Cooling Unit Downflow Cooling Unit Perforated Raised Floor Tiles XDOs Mounted on Equipment Racks Circuit 4 Circuit 5 Circuit 6 XDVs Mounted on Equipment Racks Circuit 3 Circuit 1 Circuit 2 Interlaced piping arrangement for enhan...

Page 28: ...in a single Liebert XDP Liebert XDC Liebert XD module system within this space is 16 50000 1000 16 50 800 lb Multiple Liebert XD systems can be installed in this space as long as the amount of R 134a refrigerant in any one system does not exceed 800 lb 3 13 Liebert XD Piping System Design All piping must be ASTM American Society for Testing and Materials Type L copper pipe The typ ical maximum ope...

Page 29: ...0 but less than 175 feet Liebert XDP return line from farthest Liebert XD cooling module to Liebert XDP return B 2 1 8 OD for lengths up to 60 feet 2 5 8 OD for lengths over 60 but less than 175 feet From any model Liebert XDO Liebert XDH supply to supply line of Liebert XDP C 1 2 OD for lengths up to 10 feet 7 8 OD for lengths over 10 but less than 25 feet From any model Liebert XDO Liebert XDH r...

Page 30: ...e required they should be connected between the main supply and the main return lines of the field piping The connection points to the main supply and return lines should be in a convenient and accessible location between the Liebert XDP Liebert XDC and the first Liebert XD module in the circuit See Figures 26 and 25 for piping details of the bypass flow controller Refer to Table 6 to determine th...

Page 31: ... controller piping 7 8 2 2mm ID 4 102mm Return Main 7 8 Refrigerant Grade Full Port Ball Valve Field Supplied and Field Installed Supply Main Bypass Flow Controller Field Installed Flow Direction Filter Dryer Assembly Liebert XD Cooling Module 1 Liebert XD Cooling Module 2 Coolant Supply Coolant Return Bypass Flow Controllers Liebert XDP or Liebert XDC ...

Page 32: ...efrigerant charge for the supply and return mains Refrigerant Charge lb foot kg m Supply Return Main Length and Diameter 0 45 0 67 Main supply actual length per 1 1 8 OD copper tubing 0 68 1 01 Main supply actual length per 1 3 8 OD copper tubing 0 28 0 42 Main return actual length per 2 1 8 OD copper tubing 0 43 0 64 Main return actual length per 2 5 8 OD copper tubing Table 9 R 134a refrigerant ...

Page 33: ...ply 0 8 lb 0 36 10 ft Flex Pipe Liebert XDH Liebert XDO Liebert XDV Liebert XDCF supply Return Line Diameter 5 8 0 01 lb 0 01 4 ft Flex Pipe existing Liebert XDV systems 0 02 lb 0 01 6 ft Flex Pipe existing Liebert XDV systems 0 03 lb 0 01 8 ft Flex Pipe existing Liebert XDV systems 0 03 lb 0 01 10 ft Flex Pipe existing Liebert XDV systems Return Line Diameter 1 0 13 lb 0 05 4 ft Flex Pipe Liebert...

Page 34: ...he total pipe length is to reroute the pipe runs 3 17 Liebert XDC DX R 407c Circuit Volume Air Cooled Units Weigh in the calculated charge based on Tables 13 14 and 15 Table 11 Calculating refrigerant charge example Components Number of Units or Piping Length feet Pounds Per Component Total lb Liebert XDP Liebert XDC 1 157 157 Liebert XDV8 Cooling Modules 20 2 32 46 4 Supply Main 1 1 8 100 0 45 45...

Page 35: ...Remote Temperature Humidity Sensor Locations The display panel must always be installed in the conditioned space The display panel may be mounted on the Liebert XDC XDP s front door if the unit is located in the area that it conditions The remote temperature humidity sensor for the Liebert XDP and the Liebert XDC should be located in the higher temperature portion of the cold aisle where the XD mo...

Page 36: ...d Flexible Piping for use with prefabricated piping assemblies Field installed flexible piping kits are available in lengths of 4 6 8 and 10 feet 1 2 1 8 2 4 and 3 meters Con nection style to the unit end may be straight or 90 degrees Connection to the prefabricated piping assembly is with a threaded coupler For information on acquiring the correct kit for your instal lation refer to DPN000780 ava...

Page 37: ...ard piped units Figure 29 Dimensional data Liebert XDO with pre charged option 24 1 8 613mm 72 1 4 1835mm BACK LEFT SIDE OF XDO FRONT OF XDO Do Not Lift Here Do Not Lift Here FRONT OF XDO RIGHT SIDE OF XDO 24 1 4 616mm 3 76mm 22 1 2 572mm Rear of XDO Left Side of XDO 72 1 4 1835mm 24 1 8 613mm Front of XDO Right Side of XDO ...

Page 38: ...iebert XDH and Liebert XDCF 32 Figure 30 Liebert XDO internal mounting location DPN000771 Pg 5 Rev 3 7 8 22mm diameter mounting holes 7 8 22mm diameter mounting holes 1 25mm 26 3 4 679mm 26 3 4 679mm 18 1 2 470mm FRONT OF XDO TOP VIEW REAR OF XDO 1 25mm ...

Page 39: ...separate power sources Dual Air Inlets The Liebert XDV unit can be configured to allow air to enter from the rear grille or the bottom of the unit Dual Fans Airflow is provided by two fans on the front of the unit Dual switches Controls on the front of the unit permit the use of one fan or both fans Foundation Mounting There are two 1 4 20 cage nuts located on the underside of unit which allow dir...

Page 40: ...its are available in lengths of 4 6 8 and 10 feet 1 2 1 8 2 4 and 3 meters Con nection style to the unit end may be straight or 90 degrees Connection to the prefabricated piping assembly is with a threaded coupler For information on acquiring the correct kit for your instal lation refer to DPN000781_Rev1 available from Liebert by calling 1 800 LIEBERT and from your local Emerson Network Power repr...

Page 41: ...ing Modules Liebert XDO Liebert XDV Liebert XDH and Liebert XDCF 35 Figure 33 Liebert XDV dimensions with one shot connection Detail Area A Detail A Return Connection 5 8 Supply Connection 1 2 TOP VIEW OF LIEBERT XDV ...

Page 42: ...D WIRING CONNECTIONS AT TERMINAL STRIP TO BE N E C CLASS 2 USE SWITCH CONTACTS WITH 75 V A MINIMUM 50Hz MODELS ONLY FIELD WIRING CONNECTIONS AT TERMINAL STRIP FOR SAFETY EXTRA LOW VOLTAGE CIRCUITS ONLY USE SWITCH CONTACTS RATED 75 V A MINIMUM 24 VOLTS AC MAXIMUM 1774241 P1 REV1 1774241P1 Condensate Detection Dry Contacts Low Voltage Connections Knockout for Optional Wiring Primary and Secondary Po...

Page 43: ...y and Secondary Power Inlet PRIMARY POWER SOURCE SECONDARY 82 83 60Hz MODELS ONLY FIELD WIRING CONNECTIONS AT TERMINAL STRIP TO BE N E C CLASS 2 USE SWITCH CONTACTS WITH 75 V A MINIMUM 50Hz MODELS ONLY FIELD WIRING CONNECTIONS AT TERMINAL STRIP FOR SAFETY EXTRA LOW VOLTAGE CIRCUITS ONLY USE SWITCH CONTACTS RATED 75 V A MINIMUM 24 VOLTS AC MAXIMUM 1774241 P1 REV1 1774241P1 Knockout for Optional Wir...

Page 44: ...iebert XDV from the roof structure Unistrut field supplied Bolt 3 8 16 nut and washer provided in kit Bolt a bracket to each corner of the XDV 3 8 16 all thread bolts field supplied typical To prevent bypass air from recirculating through the XDV without it passing through the cabinet this space between the hanging XDV and the cabinet must be blocked Hanging XDV unit ...

Page 45: ...ts Attach hanger brackets to each corner of each XDV This arrangement permits mounting from either Unistruts or from overhead structure 10 32 x 5 8 length factory supplied 10 32 x 5 8 length typical 3 factory supplied 1 4 20 x 5 8 length typical 2 factory supplied Unistrut field supplied upper XDV 1 lower XDV 2 Bolt 3 8 16 nut and washer factory supplied ...

Page 46: ... Liebert XDCF modules consist of a sheet metal frame coil and filter dryer It has no moving parts and needs no electricity The Liebert XDCF system see Figure 39 below consists of Liebert XDCF modules upper and lower models are available Flex pipe connects Liebert XDCF units to supply and return piping Liebert XD Piping delivers pumped R 134a refrigerant through flexible piping Liebert XDP or Liebe...

Page 47: ... THE UNIT REMOVE CONNECTIONS FROM CEILING HEADERS BY TURNING THE SUPPLY VALVE TO THE OFF POSITION AND THEN TURNING THE RETURN VALVE TO THE OFF P OSITION THE HEADER CONNECTIONS MAY BE REMOVED S UPPLY 1194311 P1 7 5 16 186mm 1 7 16 37mm 3 9 16 90mm TIGHTEN FLEX PIPE TO UNIT WITH THE SCHRADE R VALVE IN THIS POSITION TIGHTEN FLEX PIPE TO UNIT WITH THE SCHRADE R VALVE IN THIS POSITION 13 7 16 341mm 31 ...

Page 48: ...ion Supply piping connection is 1 2 OD copper pipe and return piping connection is 5 8 OD copper Both supply and return fittings are one shot connections These fittings contain pressurized R 134a refrig erant inside the Liebert XDCF The Liebert XDCF has supply and return piping access on the top of each module WARNING Risk of explosive discharge Can cause death injury and equipment damage Do not d...

Page 49: ...orner Stabilizers A stabilizer in each corner permits rolling the Liebert XDH with greater ease and less chance of tipping Air Diffusers Two diffusers one on the upper half of the unit and one on the lower half enhance flow of cooling air Uni directional and bi directional diffusers are available 4 7 1 Optional Features Liebert XDH Condensate Detection A Liqui tect moisture detection device and a ...

Page 50: ...8 1981mm 42 1067mm FRONT FRONT 12 305mm 80 2032mm Top of Liebert XDH Detail A Rear of Liebert XDH 7 8 Return Lower Refrigeration Circuit 7 8 Return Upper Refrigeration Circuit Detail A 6 1 16 154mm 5 127mm Rear of XDH DPN001180 Page 2 Rev 0 4 1 8 105mm 2 1 16 52mm 3 11 16 94mm 1 3 8 35mm 1 2 Supply Lower Refrigeration Circuit 1 2 Supply Upper Refrigeration Circuit ...

Page 51: ...em practices may result in damage to the system Refer to the ASHRAE refrigeration handbook for general good practice refrigeration piping Follow all guidelines in 3 13 Liebert XD Piping System Design and 3 14 Liebert XD Piping Slope during installation Figure 45 Hard pipe connection diagram for Liebert XDV Liebert XDO and Liebert XDH cooling modules Return Main seen from end 2 1 8 O D Or 2 5 8 O D...

Page 52: ...186568G4 2 186566G4 2 x 186566G4 2 x 187865G4 4ft long 1 2m 90º 186567G4 187866G4 186565G4 2 x 186565G4 2 x 187864G4 6ft long 1 8m 0º 186568G1 187867G1 186568G1 2 186566G1 2 x 186566G1 2 x 187865G1 6ft long 1 8m 90º 186567G1 187866G1 186565G1 2 x 186565G1 2 x 187864G1 8ft long 2 5m 0º 186568G3 187867G3 186568G3 3 186566G3 2 x 186566G3 2 x 187865G3 8ft long 2 5m 90º 186567G3 187866G3 186565G3 2 x 1...

Page 53: ...tion and charging Failure to use good system practices may result in damage to the system Refer to the ASHRAE refrigeration handbook for general good practice refrigeration piping Follow all guidelines in 3 13 Liebert XD Piping System Design and 3 14 Liebert XD Piping Slope during installation Figure 46 Two port prefabricated piping for Liebert XD cooling modules Table 18 Two port prefabricated pi...

Page 54: ...our Port 186551G21 186552G21 Supply inch mm Outside Diameter ODS 1 1 8 1 3 8 Height H 8 3 4 222 8 3 4 222 Length L 6 3 4 171 6 7 8 175 Return inch mm Outside Diameter ODR 2 1 8 2 5 8 Height H 10 1 2 267 10 1 2 267 Length L 8 3 4 222 9 1 8 232 Pipe runs greater than 60 equivalent feet DPN000773 Page 2 Rev 3 Return Supply Nominal H L 96 2438mm ODS ODR 48 1219mm Ref Typ Ref Ref Ref Ref 28 9 16 725mm ...

Page 55: ...andard Run Long Run Five Port 185797G51 185800G51 Supply inch mm Outside Diameter ODS 1 1 8 1 3 8 Height H 8 3 4 222 8 1 2 216 Length L 6 3 4 171 7 178 Return inch mm Outside Diameter ODR 2 1 8 2 5 8 Height H 10 1 2 267 10 1 2 267 Length L 8 3 4 222 9 1 8 232 Pipe runs greater than 60 equivalent feet DPN000773 Page 3 Rev 3 Return Supply 120 3048mm 24 610mm Ref Typ 8 5 16 211mm Ref Typ 4 5 8 117mm ...

Page 56: ...n Port 186650G51 186553G51 Supply inch mm Outside Diameter ODS 1 1 8 1 3 8 Height H 8 3 4 222 8 3 4 222 Length L 6 3 4 171 6 7 8 175 Return inch mm Outside Diameter ODR 2 1 8 2 5 8 Height H 10 1 2 267 10 1 2 267 Length L 8 3 4 222 9 1 8 232 Pipe runs greater than 60 equivalent feet DPN000773 Page 4 Rev 3 Return Supply H L ODS ODR Ref 120 3048mm Ref Typ Ref Typ Ref Typ Ref Typ 7 7 16 189mm 7 7 16 1...

Page 57: ...s an alarm when any of the specified factory preset conditions are exceeded Cabinet and Frame Custom powder painted steel panels A hinged control access panel opens to a second front panel which is a protected enclosure for all high voltage components Frame is con structed of 14 gauge heliarc welded tubular steel and painted using an auto deposition coating system Figure 50 Liebert XDP dimensions ...

Page 58: ...m 10 254mm 19 483mm A Return From Cooling Modules B Supply to Cooling Modules D Chilled Water Return To Chilled Water Source C Chilled Water Supply From Chilled Water Source Allow 8 204mm clearance for filter replacement To ensure ensure all refrigerant flow is filtered install the filter dryer assembly between the discharge line of the XDP and the first bypass flow controller or the first cooling...

Page 59: ...s for field wiring Disconnect Switch Status Lamps User Interface Front of Liebert XDP Enclosure Cover Latch Hazardous Voltage Enclosure Cover Liebert XD Module Condensate Connections optional depends on features supplied with Liebert XD Module User Interface Wall Box Wiring Temperature Humidity Sensor Wiring Alternate Knockout for Temperature Humidity Sensor Wiring Enclosure Cover Not Shown for Cl...

Page 60: ...55 Liebert XDP 50Hz high voltage connections Customer Power Connection Ground Lug Disconnect Switch Control Fuse Blocks Power Block Pump Fuse Blocks Pump Contactors Transformer 1 Transformer 2 Busbar Customer Power Connection Pump Circuit Breakers Pump Contactors Ground Lug Disconnect Switch Transformer 1 Power Block Transformer 2 Fuse Blocks ...

Page 61: ...onitors unit operation and activates an alarm when any of the specified factory preset conditions are exceeded Cabinet and Frame Custom powder painted steel panels A hinged control access panel opens to a second front panel which is a protected enclosure for all high voltage components Frame is con structed of 14 gauge heliarc welded tubular steel and painted using an auto deposition coating syste...

Page 62: ...e G To first cooling module or bypass flow controller Dimensions are approximate and subject to change without notice G Supply to Cooling Units F Return From Cooling Units B Liquid Refrigerant Lines Allow 8 204mm of clearance for filter replacement To ensure all refrigerant flow is filtered install the filter dryer assembly between the discharge line of the XDC and the first bypass flow controller...

Page 63: ...0Hz A B C D E F XDC160 2 1 8 1 1 8 1 3 8 7 8 2 1 2 2 1 8 or 2 5 8 Threaded Female Conection 2 1 8 for 1 WRV 2 5 8 for 1 1 4 WRV Customer Water Supply Customer Water Return Customer Provided Piping C Hot Gas Refrigerant Lines D Liquid Refrigerant Lines 6 153mm B Supply to Cooling Units F Cup Fitting E Threaded Female Connections A Return from Cooling Units 23 584mm 47 1194mm 44 1118mm Capillary Lin...

Page 64: ...mmended clearance of 36 915mm for component access and water glycol piping TOP VIEW OF FLOOR STAND LEFT SIDE OF CABINET FLOOR STAND CONNECTIONS 33 838mm 33 838mm 72 1828mm 12 5 16 313mm 26 15 16 684mm 2 1 4 5 1 4 57 133 mm Liquid 1 Liquid 2 24 Nominal 609mm 20 1 4 514mm Circuit 1 Circuit 2 Inlet Outlet Hot Gas 1 Hot Gas 2 6 1 2 165mm 10 1 2 267mm DPN001419 Pg 2 Rev 01 ...

Page 65: ...ure knockout locations for field wiring EnclosureCover Latch Enclosure Cover Latch Hazardous Voltage Enclosure Cover Hazardous Voltage EnclosureCover Primary Disconnect Switch Status Lamps UserInterface Secondary Disconnect Switch PRIMARY ELECTRICAL ENCLOSURE PUMP SECTION SECONDARY ELECTRICAL ENCLOSURE COMPRESSOR SECTION Knockout for Input Power Enclosure Cover Not Shown for Clarity ...

Page 66: ...witch 50Hz models Transformer Fuse Block Compressor Fuse Blocks Customer Power Connection Ground Lug Primary Disconnect Switch Primary Power Block Electronic Hot Gas Bypass Controllers Relay Compressor Contactors Transformer 3 Compressor Circuit Breakers Compressor Contactors Transformer 3 Wire Raceway Relay Ground Lug Customer Power Connection Primary Power Block Primary Disconnect Switch Electro...

Page 67: ...ions secondary disconnect switch 50Hz models Power Connection From Primary Power Block Ground Lug Secondary Disconnect Switch Transformer Fuse Block Secondary Power Block Pump Circuit Breakers Pump Contactors Transformer 1 Transformer 2 Busbar Power Connection From Primary Power Block Pump Circuit Breakers Pump Contactors Ground Lug Secondary Disconnect Switch Transformer 1 Power Block Transformer...

Page 68: ...ver HEAT REJECTION ELECTRICAL CONNECTION POINTS Field supplied 24V Class 1 wiring to interlock heat rejection from pigtails 70A and 71A Compressor 1 circuit 70B and 71B Compressor 2 circuit 70C and 71C Dual Source relay optional Liebert XD Module Condensate Connections optional depends on features supplied with Liebert XD Module User Interface Wall Box Wiring Temperature Humidity Sensor Wiring Alt...

Page 69: ... must be Class 2 and installed in accordance with the National Electrical Code NEC Requires shielded cable Control Display Panel Four thermostatic wires to be connected toTB3 Temperature Humidity Sensor Cable Provided with Temperature Humidity Sensor Board Factory Wired Temperature Sensor s TS 3 37 38 78 77 K3NCL K3NO K3COM H2O 24 XDOC 51 RAD1 50 TS 4 TS 5 TS 6 ...

Page 70: ...ain unit 74 1879 Depth Main unit 34 5 8 879 Height Water Glycol cooled condenser stand N A 24 607 Width Water Glycol cooled condenser stand N A 72 1829 Depth Water Glycol cooled condenser stand N A 33 839 Weight lb kg Main unit only 1800 817 Main unit only as shipped Domestic 1945 882 Export 2093 949 Water Glycol cooled condenser stand N A 1075 488 Water Glycol cooled condenser stand as shipped N ...

Page 71: ... stand specifications Liebert XDC with 40 propylene glycol Models 60 Hz XDC160 Glycol Floor Stand 60Hz 40 PG Outside Ambient F C 95 35 100 38 105 41 Entering Fluid Temp F C 110 43 110 43 110 43 Performance Data Cooling capacity tons kW 42 5 149 4 Total Heat Rejection kW 192 6 Flow GPM 206 Pressure Drop psi ft water 37 2 85 9 Heat Rejection Equipment Drycooler DNT 940A 2 x DNT 880A Drycooler Pressu...

Page 72: ... Heat Rejection kW 192 6 Flow GPM 204 Pressure Drop psi ft water 35 9 82 9 Heat Rejection Equipment Drycooler DNT 940A 2 x DNT 880A Drycooler Pressure Drop psi ft water 6 5 15 1 2 7 6 3 Glycol pump package 10HP 9A31258G3 Pump Control Package 208V 9A34606G47 Pump Control Package 460V 9A32114G4 Pump Total Head 204 GPM ft water 145 Water regulating valve size 1 1 4 Piping Connections Water glycol sup...

Page 73: ...pped 83 2108 Width 38 965 Depth 34 864 Weight lb kg Unit only 821 372 Shipping weight Domestic 990 449 Export 1067 484 Installed with refrigerant and chilled water 1038 471 Pipe Connections Refrigerant supply to Liebert XD cooling module 1 1 8 OD Cu Refrigerant return from Liebert XD cooling module 2 1 8 OD Cu Chilled water supply and return 2 5 8 OD Cu Control valve 2 way 2 nominal 35 PSIG close ...

Page 74: ...15 15 15 Power consumption nominal watts 335 250 250 Dimensions inches mm Length 72 1 4 1835 Width 24 1 8 613 Height 22 1 2 572 not including electrical and piping access Weight lb kg Unit only 150 68 Shipping weight 238 108 296 134 Installed with refrigerant without options 155 70 Number of Fans 1 1 Airflow Nominal ft3 min m3 hr 2700 4587 2250 3822 Audible Noise 85 dBa sound power 83 dBa sound po...

Page 75: ... 24 1 8 613 Height 22 1 2 572 not including electrical and piping access Weight lb kg Unit only 150 68 Shipping weight 238 108 296 134 Installed with refrigerant without options 155 70 Number of Fans 1 1 Airflow Nominal ft3 min m3 hr 2700 4587 2250 3822 Audible Noise 85 dBa sound power 83 dBa sound power Pipe Connections without flex pipe Refrigerant Supply from Liebert XDP Liebert XDC 1 2 OD Copp...

Page 76: ...els 84 2134 30 762 30 762 83 2108 30 762 30 762 72 1 4 1835 24 1 8 613 25 1 2 648 Includes piping connections Table 35 Liebert XDO16 dimensions domestic and export Model Shipping Dimensions inches mm Unit Dimension Unpacked inches mm Domestic Export Length Width Height Length Width Height Length Width Height All Models 84 2134 30 762 30 762 83 2108 30 762 30 762 72 1 4 1835 24 1 8 613 25 1 2 648 I...

Page 77: ...sions inches mm Height unit only 14 355 not including pipe connections Height including pipe connections 18 5 8 473 Width 22 7 8 581 Depth Top 39 1 2 1003 Depth Bottom 29 5 8 752 Weight lb kg Unit only 77 35 Shipping weight 125 57 Installed with refrigerant 79 36 Number of Fans 2 2 2 2 Airflow Nominal ft3 min m3 hr 1000 1699 with rear inlet Bottom inlet airflow may be less depending on restriction...

Page 78: ... inches mm Height unit only 14 355 not including pipe connections Height including hard pipe connections 18 5 8 473 Height including one shot connections 19 5 8 498 Width 22 7 8 581 Depth Top 39 1 2 1003 Depth Bottom 29 5 8 752 Weight lb kg Unit only 77 35 Shipping weight 125 57 Installed with refrigerant 79 36 Number of fans 2 2 2 2 Airflow Nominal ft3 min m3 hr 1000 1699 with rear inlet Bottom i...

Page 79: ...1219 x 1016 x 616 45 4 5 x 30 3 4 x 33 1163 x 781 x 839mm 39 1 2 x 22 7 8 x 14 1003 x 581 x 356 Table 40 Liebert XDCF specifications Models XD CF 10 TP 0 XD CF 10 TPE 0 XD CF Top EXP XD CF 10 BPE 0 XD CF BTM EXP XD CF 10 BP 0 Cooling capacity maximum 10kWH 2 8 Tons 34 000 BTUh Conditions 55 F 13 C entering fluid temperature 50 F 10 C or lower dew point Dimensions inches mm Height including pipe co...

Page 80: ...Hz 220 240V 1ph 50Hz CE 208 240V 1ph 60Hz CSA Input Power Connections Two IEC320 C14 power inlets and two IEC power cords with NEMA 5 15P connectors Two IEC320 C14 power inlets and two IEC power cords with IEC320 C14 receptacles Full Load Amps 5 10 2 5 5 Power Consumption Nominal Watts 600 1200 575 1150 Dimensions inches mm Height Unit Only 78 1981 Height Including Pipe Connections 80 2032 Width 1...

Page 81: ...Specifications 75 Notes ...

Page 82: ...Specifications 76 ...

Page 83: ......

Page 84: ...d to are trademarks or registered trademarks of their respective owners Technical Support Service Web Site www liebert com Monitoring 800 222 5877 monitoring emersonnetworkpower com Outside the US 614 841 6755 Single Phase UPS 800 222 5877 upstech emersonnetworkpower com Outside the US 614 841 6755 Three Phase UPS 800 543 2378 powertech emersonnetworkpower com Environmental Systems 800 543 2778 Ou...

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