Emerson Power Transmission Kop-Flex KOP-GRID H Series Installation And Alignment Instructions Download Page 3

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© Emerson Power Transmission Manufacturing, L. P. 1998. All Rights Reserved.

Adjust equipment as required. Recheck steps 2 and 3 after
tightening the foundation bolts and realign the coupling, if the
offset and angular measurements exceed the values in Table
1. Note: Best coupling alignment is obtained by using dial in-
dicators. If dial indicators are used, always rotate the hub on
which the indicator is mounted to obtain readings.

Figure 4

4.  TAPERED GRID INSTALLATION

Fill the hub gap and grid teeth grooves with KOP-FLEX

®

 KSG

grease or a comparable alternate. Lightly open the grid to
engage with the grooves on the hub. Use a soft mallet to seat
the grids in the tapered teeth grooves. For tapered grids that
are supplied with more than one segment, make sure all the
segment’s open ends are on the same side.

Figure 5

Figure 6

5. COVER INSTALLATION & LUBRICATION

Pack the grid with additional KSG grease or the equivalent
and wipe off the excess flush with the top of the grid. Slide
seals over the hub and adjust to line up with the cover seal
grooves. Place gaskets on both flanges of the lower cover
and install top cover. Align cover match marks on the same
side. For vertical applications or inclined shafts, make sure
the match marks are UP, or on the higher side. Tighten the
cover fasteners to the cover bolt torque value specified in
Table 1. For lubrication, remove the two lube plugs from the
covers and fill with KOP-FLEX

®

 KSG grease or specified al-

ternate, until the grease starts seeping out from the other lube
hole. Re-install the two lube plugs in the covers and tighten
securely.

Note: Do not operate coupling without the lube plugs.

GASKET

COVER MATCH

MARKS

Emerson Power Transmission

Disconnect all power while adjusting units

Summary of Contents for Kop-Flex KOP-GRID H Series

Page 1: ...ained and that the lubricant is free of contaminates In an average industrial application the coupling should be checked for lubricant contamination and replenished with the proper volume every twelve months Conditions such as very slow speed reversing drives high heat and severe environ ments may require more frequent lubrication RECOMMENDED LUBRICANT KOP FLEX KSG Coupling Grease This grease is s...

Page 2: ...alue should not exceed the angular limit specified inTable 1 Important Safety Instructions Before start up for reasons of safety and to extend shaft coupling life follow these requirements 1 Coupling guards protect personnel ALL COUPLINGS MUST BE COVERED WITH A GUARD AS PER OSHA REQUIREMENTS 2 Recheck alignment after all foundation bolts and mechani cal connections are tightened 3 Make sure all fa...

Page 3: ...egment s open ends are on the same side Figure 5 Figure 6 5 COVER INSTALLATION LUBRICATION Pack the grid with additional KSG grease or the equivalent and wipe off the excess flush with the top of the grid Slide seals over the hub and adjust to line up with the cover seal grooves Place gaskets on both flanges of the lower cover and install top cover Align cover match marks on the same side For vert...

Page 4: ...OVER BOLT TORQUE LB IN ALLOWABLE MAXIMUM SPEED RPM LUBE GREASE WEIGHT LB OFFSET IN ANGULAR IN 1020 0 006 0 003 0 125 100 4 500 0 07 1030 0 006 0 003 0 125 100 4 500 0 07 1040 0 006 0 003 0 125 100 4 500 0 11 1050 0 008 0 004 0 125 200 4 500 0 11 1060 0 008 0 005 0 125 200 4 350 0 20 1070 0 008 0 005 0 125 200 4 125 0 24 1080 0 008 0 006 0 125 200 3 600 0 37 1090 0 008 0 007 0 125 200 3 600 0 55 11...

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