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EMD EXP-103, Operation Manual

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EMD EXP-103 Operation Manual Download Page 2

 

2 

 

 

TABLE OF CONTENT 

1.

 

GENERAL INFORMATION

 .................................................................................. 3 

1.1

 

NOTE OF INSTALLATION

 ...................................................................................... 3

 

1.2

 

NOTICE OF OPERATION

 ........................................................................................ 4

 

2.

 

SPECIFICATION

 .................................................................................................. 5 

2.1

 

SPEC. TABLE

 ......................................................................................................... 5

 

2.2

 

MACHINE DIMENSION

 ......................................................................................... 6

 

2.3

 

MACHINE DESCRIPTION

 ...................................................................................... 7

 

3.

 

OPERATION DESCRIPTION

 ............................... 

Error! Bookmark not defined.

8 

3.1

 

INSTALLMENT

 ...................................................................................................... 8

 

3.2

 

REMINDER OF INSTALLATION

 ............................................................................. 9

 

3.3

 

OPERATION OF CONTROL PANEL

 .......................................................................10

 

3.4

 

OPERATION DESCRIPTION

 .................................................................................. 11

 

3.5

 

CARRIAGE UNIT

 ..................................................................................................13

 

4.

 

ELECTRICAL

 .................................................................................................... 14 

4.1

 

ELECTRICAL CAPACITY

 ......................................................................................14

 

4.2

 

ELECTRICAL DIAGRAM

 ......................................................................................15

 

5.

 

TROUBLE SHOOTING

 ....................................................................................... 26 

5.1

 

GENERAL ADJUSTMENT

 .....................................................................................29

 

5.2

 

TROUBLE SHOOTING WITH EXP-108 MACHINE

 .................................................30

 

6.

 

PART LIST

 .......................................................................................................... 

31

 

6.1

 

SEAT

 .....................................................................................................................31

 

6.2

 

TOWER

 .................................................................................................................33

 

6.3

 

CARRIAGE

 ...........................................................................................................36

 

 

Summary of Contents for EXP-103

Page 1: ...1 PALLET STRETCH WRAPPING MACHINE MODEL EXP 103 OPERATION MANUAL ...

Page 2: ...N DESCRIPTION Error Bookmark not defined 8 3 1 INSTALLMENT 8 3 2 REMINDER OF INSTALLATION 9 3 3 OPERATION OF CONTROL PANEL 10 3 4 OPERATION DESCRIPTION 11 3 5 CARRIAGE UNIT 13 4 ELECTRICAL 14 4 1 ELECTRICAL CAPACITY 14 4 2 ELECTRICAL DIAGRAM 15 5 TROUBLE SHOOTING 26 5 1 GENERAL ADJUSTMENT 29 5 2 TROUBLE SHOOTING WITH EXP 108 MACHINE 30 6 PART LIST 31 6 1 SEAT 31 6 2 TOWER 33 6 3 CARRIAGE 36 ...

Page 3: ... be equal of the machine need 2 Machine standard power is 110v 220v 10 3 Machine standard power Hertz is 50 60 Hz 2 4 Machine is workable under the temperature between O 45 5 Make sure the wire is tidy on the ground 6 There should not have vibration beside the machine during the installment and make sure the ground is flat 7 Read and follow the instruction of the installment ...

Page 4: ...onal manual carefully 2 Make sure there is no object put on the power cable 3 Make sure there is no object put on the upper elevator unit 4 Avoid any damp object or water around the electric parts 5 Avoid film winded into the turntable 6 Do not stand on or across the machine during operation 7 When problem occurs please check the section of 5 Trouble shooting ...

Page 5: ...ght 2000kgs Film stretch 300 230 two step change by handle 250 and 200 option Film tension Adjustable 3 STAGES SETTING Carriage Unit speed 1 5 5m min Max film spec 250x500mm Turntable height 71mm Machine size 2458x1500x2559mm Standard option 1 65 1 80 meters dia Turntable 2 6 3 0 meters wrapping height Top pressure plate driven by motor Ramp Mechanical roping ...

Page 6: ...6 2 2 MACHINE DIMENSION ...

Page 7: ...7 2 3 MACHINE DESCRIPTION TURNTABLE SEAT CARRIAGE TOWER CONTROL BOX MOTOR COVER ...

Page 8: ...ition by fork lift 3 Install master cover and tighten screws on both side 4 Lift up the tower 5 Fix and tighten the tower by M8 screws Total 6 screws on each side 6 Connect the sensor wires Proximity Switch 4 7 Install the motor cover and support brackets Total 4 screws required Connect the power cable with the socket by a 110V 230V power ...

Page 9: ...Installation Engineers must ensure all screws are properly installed underneath the tower and evenly lay out Control Panel Installation Engineers must make sure the control panel is removed from supporting bracket and is installed properly ...

Page 10: ...10 3 3 OPERATION OF CONTROL PANEL ...

Page 11: ...eed Carriage Speed Up or Down Film Force Top wraps During Cycle Bottom Wraps Top Wraps Adj Btm Wraps Adj Film Enforce No of wraps Height from Manual Turntable Manual Carriage Up or Down Reset Key Lock Start Stop Setting Dial Enter Clockwise Counterclock Press to Enter ...

Page 12: ...g press this button to re start the program PAUSE BUTTON Press the button the machine will be stop whether it is under automatic or manual mode Press the START button to complete the rest program EMG STOP Pressing this button to make emergency stop MAIN POWER This is the main power cut switch ...

Page 13: ...3 3 3 CARRIAGE UNIT 1 Illustration for film threading 1 OPEN THE SECURITY DOOR FIRST 2 Pull the film across the film carriage 3 CLOSE THE SECURITY DOOR Cling Inside Cling Outside FILM FILM SECURITY DOOR ...

Page 14: ...CAPACITY 1 Power Consumption Pre stretch motor 0 2 KW Turntable motor 0 75 KW Elevator Motor 0 4KW Control wiring box DC 24V 50W Machine Power Use 1 5 KW Power Socket need 1 7 KW 2 Power Cable 1 25 2 3 Machine input 110V 230V 1 PHASE ...

Page 15: ...15 4 2 ELECTRICAL DIAGRAM Sensor limit switch location ...

Page 16: ...CH ML 7312 1 4S2 P0311 060001100 LIMIT SWITCH TZ 8108 1 4S3 P0311 060001100 LIMIT SWITCH TZ 8108 1 4B4 P0302 020000200 PHOTO SENSOR A3R 2MX 1 4S5 P0311 060001210 LIMIT SWITCH TZ 8108 1 4B10 P0302 010001600 PROX SWITCH XS4 P18 AB110 1 6K7 P0301 0000300 SOLENOID SH 1585 DC24V 1 4S5 4B4 6K7 3S9B 3S9C 4S2 4S3 4B10 ...

Page 17: ...17 ...

Page 18: ...18 ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...3050215 73050218 CARRIAGE INVERTER INVERTER ATV12H037M2 220V INVERTER ATV12H037F1 1 2HP 110V 1 1 3K7 P0306 010000400 POWER CONTACTOR LC1D18BL DC24V 1 3S9 P0313 010000200 P0313 020000200 EMERENCY STOP ZB2 BS54C CONTACT ZB2 BZ102CNCx1 1 1 3S9A P0311 020000100 CARRIAGE BOX DOOR SWITCH TZ 93BPG 1 4P1 P0309 010008200 MICROPRESSOR CARD 4S6 7150BW33 7150LD01 109A011 7150BW61 START BUTTON GREEN COVER ZB2 ...

Page 23: ...23 ...

Page 24: ...24 ...

Page 25: ...25 ...

Page 26: ...26 ...

Page 27: ...27 ...

Page 28: ...28 ...

Page 29: ...able belt adjust Please see the illustration 5 1 and then loosen the motor seat M10 screw 4 pcs Turn the M10 on the seat until get enough tension Turn and tight the motor seat screw 4 pcs again Adjust the M10 screw Up and down to proper tension M10x4PCS ...

Page 30: ...r Cut switch is faulty Er1 Function Diagnose Film Brake 1 Re apply film to the machine and press start to continue cycle 2 Check if the sensor if faulty Er3 N A Er4 X9 OFF X10 ON Carriage Safety Pedal 1 Exam if Carriage foot pedal is blocked for foreign object 2 Check if the safety pedal switch is faulty Er5 X10 OFF Carriage Safety Door 1 Exam if Carriage safety door is open 2 Check if the safety ...

Page 31: ...31 6 PART LIST 6 1 SEAT ...

Page 32: ...ELT BX 144 1 1 8 P01 045120A P01 044540A TURNTABLE BASE 1 5M TURNTABLE BASE 1 65M 1 1 9 P06 0003410 P02 0007000 SUPPORTING WHEEL SUPPORTING WHEEL SHAFT 13 10 P01 0446100 COVER PLATE 1 11 P06 0028800 BELT BEARING PULLY SEAT 1 12 P02 0052400 BELT BEARING PULLY SHAFT 13 P06 0048200 MOTOR COVER 1 14 P01 0448300 MOTOR COVER SUPPORT FRAME 1 15 P01 0448400 MOTOR COVER SUPPORT FRAME 1 16 P0503 0008800 GEA...

Page 33: ...33 6 2 TOWER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 20 22 16 23 24 25 25 26 27 28 29 30 29 28 28 9 31 32 33 34 ...

Page 34: ...EY PLATE 1 11 P1101 0506070AN SCREW 6X70L 4 12 P02 0289500 SHAFT BUSHING 1 13 P1104 026204ZZ0 BEARING 6204ZZ 1 14 P02 0289700 MOTOR SHAFT 1 15 P01 022610A P01 045000A TOWER 2 2M TOWER 2 6M TOWER 3 0M 1 1 1 16 P01 0448500 LIMIT PLATE 2 17 P1110 020000400 HINGE 2 18 P0311 020000100 POWER SWITCH TZ 93BPG 1 19 P0311 030000100 KEY TZ93 K3 1 20 P01 0447400 CABLE BRACKET 1 22 P0316 070000200 CABLE 1Bx40 ...

Page 35: ... PART NO DESCRIPTION Q TY 28 P06 0047300 SLIDING BLOCK 6 29 P02 0289800 BELT FIXING SHAFT 2 30 P02 0289900 HOOK FIXING SHAFT 2 31 P01 0453100 SLIDING CART 1 32 P1201 0008500 SPRING 2 33 P01 0446600 ANTI FAILING HOOK 1 34 P02 0292400 BUSHING 4 ...

Page 36: ... 20 21 22 23 23 24 26 25 27 28 32 29 30 31 33 35 34 36 37 18 18 38 38 36 37 39 40 41 42 43 40 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 59 60 62 63 64 62 65 66 67 68 69 70 71 72 73 74 75 74 73 71 76 77 78 79 80 81 82 83 84 85 86 A A A A B B B B C C C C 6 ...

Page 37: ... SHAFT 1 14 P02 029120A BUSHING 1 15 P0901 0001700 CHAIN 35x36 1 16 P0702 0001000 CHAIN SPROCKET 17T 1 17 P01 0007200 ADJUSTING PLATE 2 18 P06 004980A BUFFER RING 4 19 P01 0452700 CARRIAGE FRAME TOP SEAT 1 20 P01 044920A CARRIAGE FRAME REAR PANEL 1 21 P0302 010001600 PROX SWITCH XS4 P18 AB110 1 22 P01 0448200 CARRIAGE FRAME COVER BASE 1 23 P0311 060001100 LIMIT SWITCH VL 8108 2 24 P0304 010005600 ...

Page 38: ...A ONE WAY ROLLER ASSEMBLY 1 43 3034HF10 BEARING HK 1012 1 44 10250616 SCREW M6 16L 1 45 PJ201000 RING 1 46 PJ303900 RING UPPER 1 47 PJ305100 RING 1 48 PJ303700 FILM SEAT SHAFT 1 49 PM302900 ADJUSTING RING 1 50 PM300600 RING LOWER 1 51 PM302410 SPRING 1 52 30361730 BEARING NTB1730 1 53 PM30050A 01 FILM FIX SEAT 1 54 PM30050A 03 BRAKE DISC 1 55 PJ304100 FRICTION SEAT 1 57 P0901 0009800 SPROCKET 16T ...

Page 39: ... 2 72 P1202 0010300 DANCING BAR SPRING 1 73 P01 0447100 DANCING BAR ARM 2 74 P02 0291600 BUSHING 14x12x10L 2 75 P08 000800B ROLLER 570L 1 76 P02 0003700 DOOR BOLT 2 77 P01 0447900 DOOR BOLT SEAT 1 78 P01 0448100 DOOR BOLT SEAT 1 79 P01 0448000 DOOR BOLT CONNECTOR 1 80 P08 0008100 ROLLER 4 81 P01 0447800 DOOR PRESSING PLATE L 1 82 P06 0049700 ACRYLIC DOOR LARGE 1 83 P01 0447700 DOOR PRESSRING PLATE...

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