EMC2 302-000-589 Disassembly Instructions Manual Download Page 21 | Manualshive

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

12.2

Disassembly Sequence

Follow the sequence listed in Table 15 when disassembling this system. You can also use Table 15
as a checklist

Table 15. Disassembly sequence and checklist



Step Component Removal Procedure

Component Disassembly Procedure

1

Removing the battery-pack from the SPS chassis

*See Note (below)

Disassembling the battery-pack

*See Note (below)

2

Disassembling the SPS chassis

Note: Theses instructions are designed for an SPS with a Lithium-ion battery-pack installed. In some
cases, the SPS may not contain a battery-pack. If there is no battery-pack installed in the SPS
chassis, proceed to

Step 2, Disassembling the SPS chassis

Figure 9. SPS and battery-pack diagram

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Summary of Contents for 302-000-589

Page 1: ...e materials in compliance with the Waste Electrical and Electronic Equipment WEEE directive The document does not replace disposal instructions in EMC contracts or those included in EMC Product and Re...

Page 2: ...lication is provided as is EMC Corporation makes no representations or warranties of any kind with respect to the information in this publication and specifically disclaims implied warranties of merch...

Page 3: ...Battery pack 11 9 2 Locating Materials on a Li Ion SPS Chassis 12 9 3 Locating Materials on a Li Ion SPS Main PCB 13 9 4 Accessories and Optional Equipment 14 10 0 Li Ion SPS PCBs 15 11 0 Reportable M...

Page 4: ...ecommends that you adopt the following workflow to ensure the greatest efficiency in compliance with WEEE legislation 1 See 8 0 Product Photos to familiarize yourself with the hardware 2 Review the it...

Page 5: ...E Disk Array Enclosure DIMMs Dual in line Memory Modules DPE Disk Processor Enclosure DRL Device Regulatory Label EMI Electromagnetic Interference ESD Electrostatic discharge EU European Union GWP Glo...

Page 6: ...phthalate PP Polypropylene PS Polystyrene Pt Platinum PVC Polyvinyl Chloride RoHS Restriction of Hazardous Substances SAS Serial Attached SCSI SP Storage Processor SPE Storage Processor Enclosure SPS...

Page 7: ...8Vac nominal input standby power supply SPS Lithium ion with a 2 2KVA AC output and a 2 2KW Watt DC output capability accepting domestic and international single phase input sources Part Number 078 00...

Page 8: ...ending that number with a letter All reportable items are cross referenced in 9 0 Locating Materials 8 1 Li Ion SPS Photos Front Back Labeled There are only two primary components of the Li Ion SPS th...

Page 9: ...9 WEEE Disassembly Instructions for the Li Ion SPS doc 302 000 589 8 2 Li Ion SPS Battery pack Figure 3 Li Ion SPS battery pack 8 3 Li Ion SPS Chassis Figure 4 Li Ion SPS chassis 1 2...

Page 10: ...battery Qty 48 1d Battery main PCB 1e Battery connector PCB 1f Copper bus bar large 1g Copper bus bar small 1h Light pipes 25 grams of unmarked plastic 1i Battery pack holders 2 plastic 1j Battery con...

Page 11: ...tery pack components Table 5 List of Li Ion SPS battery pack components Item Component Item Component 1a Cover lid plastic 316g PC 1f Copper bus bar large 1b Cover base plastic 325g PC 1g Copper bus b...

Page 12: ...ssis components Item Component Item Component 2a SPS chassis lid ferrous metal 2d SPS fan 2b SPS chassis frame ferrous metal 2e Plastic battery pack rails 4 each 25 grams of unmarked plastic 3 SPS Mai...

Page 13: ...SPS Main PCB For instructions regarding the removal of this component see 12 4 Disassembling the SPS chassis Figure 8 Li Ion SPS main PCB Table 7 List of Li Ion SPS main PCB components Item Component...

Page 14: ...he Li Ion SPS doc 302 000 589 9 4 Accessories and Optional Equipment Table 8 lists accessories and optional equipment Table 8 Accessories and Options Component Photo Disassembly Required AC Power Cord...

Page 15: ...or the Li Ion SPS doc 302 000 589 10 0 Li Ion SPS PCBs The following PCBs may be located within the system Some variation may exist depending on configuration Table 9 PCBs within the system Battery ma...

Page 16: ...16 WEEE Disassembly Instructions for the Li Ion SPS doc 302 000 589 SPS main PCBs SPS Connector PCB 2c 2h...

Page 17: ...PCB 2f SPS Connector PCB 3 SPS main PCB Ink toner cartridges liquid and pasty as well as color toner Absent Plastic containing brominated flame retardants Absent Asbestos waste and components which co...

Page 18: ...efer the tables and images in 8 0 Product Photos and 9 0 Locating Materials Table 11 Complete list of Recyclable Materials Material Item Location Non ferrous Alloys 3a SPS main PCB heatsinks aluminum...

Page 19: ...main PCB copper coils Gold Au 1d 1e 2f 3 PCBs very small quantity Palladium Pd Absent or not at an appreciable level Platinum Pt Absent or not at an appreciable level Silver Ag Absent or not at an app...

Page 20: ...o unsolder the leads that attach some components to a PCB 12 1 2 Safety Precautions and Battery Warnings Comply with the following precautions Wear protective glasses during disassembly Follow the rec...

Page 21: ...e Component Disassembly Procedure 1 12 3 Removing the battery pack from the SPS chassis See Note below 12 3 1 Disassembling the battery pack See Note below 2 12 4 Disassembling the SPS chassis Note Th...

Page 22: ...ack from the SPS chassis 1 Firmly grip the battery pack handle and while pulling the battery slightly press the battery latch to release the battery pack from the SPS chassis 2 Pull the battery pack f...

Page 23: ...ot touch the copper bus bars In step 5 you are instructed to test the battery at the exposed terminal points See Step 5 See Locating Materials on a Li Ion SPS Battery pack to identify respective subco...

Page 24: ...9 3 Using a T10 Torx driver remove the six 6 fasteners that secure the battery assembly to the chassis Figure 14 Location of the six 6 T10 fasteners 4 Carefully lift the battery assembly from the chas...

Page 25: ...lar tool to verify that the batteries have been fully discharged using the two metal terminal locations shown in the image below If necessary use a resistor to fully discharge the rechargeable Lithium...

Page 26: ...tic connector to the battery PCB and lift the fastener from the assembly Figure 19 Removing the battery connector from the battery assembly 8 There is a small PCB inside the connector To remove it pus...

Page 27: ...e bus bar from the assembly Figure 21 Removing the small copper bus bar 10 Remove the fastener that secures the large copper bus bar to the PCB and then separate the bus bar from the assembly Figure 2...

Page 28: ...t are both welded and glued to the assembly The best way to remove the plastic battery trays is to remove it in sections by cutting it between the batteries as shown below double yellow dashed lines 1...

Page 29: ...PS chassis lid Notice that one of the screws may be under a label If so peel the label back to access the fastener Figure 26 Location of chassis lid fasteners 2 Slide the lid towards the SPS battery o...

Page 30: ...or all four rails Figure 29 Location of battery pack rail fasteners 4 Using a Philips screwdriver remove the seven 7 fasteners that secure the battery pack latch assembly to the SPS chassis Separate t...

Page 31: ...and then remove that part b Using a small Philips screwdriver remove the fastener that secures the multi colored plastic wheel and then remove that part Figure 32 Disassembling the latch mechanism 6...

Page 32: ...34 Separating the rear panel from the chassis 8 Identify the wires that connect the rear panel to the PCB and disconnect or cut them and then separate the rear panel from the chassis 9 Using a Philip...

Page 33: ...ift the PCB up and out of the chassis You may need to carefully navigate the PCB out of the area going sideways through the rear panel opening Figure 36 SPS Main PCB after extraction from chassis 12 U...

Page 34: ...38 Removing the midplane baffle 14 Remove the midplane connector PCB by doing the following a Disconnect the ribbon cable from the midplane connector PCB b Remove the nuts securing the power cables an...

Page 35: ...i e lead based alloys containing 85 by weight or more lead RoHS Exemption 7b Lead in solders for servers storage and storage array systems network infrastructure equipment for switching signaling tran...

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