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HP02P020SS man v.171212

Air Compressor

Basic Guidelines

1.  Allow only trained, authorized persons who 

have read and understood these operating 

instructions to use this compressor. Failure 

to follow the instructions, procedures and 

safety precautions in this manual can result in 

accidents and injuries.

2.  NEVER start or operate the compressor 

under unsafe conditions. Tag the compressor, 

disconnect and lock out all power to it to 

prevent accidental start-up until the condition 

is corrected.

3.  Install, use and operate the compressor only 

in full compliance with all pertinent OSHA 

regulations and all applicable Federal, State & 

Local Codes, standards and regulations.

4.  NEVER modify the compressor and/or 

controls in any way.

5. 

Keep a first aid kit in a convenient place. Seek 

medical assistance promptly in case of injury. 

Avoid infection by caring for any small cuts 

and burns promptly.

Breathable Air

1.  NEVER use air from this compressor for 

breathable air except in full compliance with 

OSHA Standards 29 CFR 1910 and any other 

Federal, State or Local codes or regulations.

Death or serious injury can result 

from inhaling compressed air 

without using proper safety 

equipment. See OSHA standards 

on safety equipment. 

2.  DO NOT use air line anti-icer systems 

in air lines supplying respirators or other 

equipment used to produce breathable air. 

DO NOT discharge air from these systems in 

unventilated or other confined areas.

Pressurized Components

1.  This equipment is supplied with a ASME 

designed pressure vessel protected by an 

ASME rated relief valve. Pull the ring before 

each use to make sure the valve is functional. 

DO NOT attempt to open valve while the 

machine is under pressure.

2.  Improper maintenance could lead to the air 

tank bursting or exploding.
3.  Drain air tank after each use or 

daily to prevent moisture buildup in the 

air tank. Rust can weaken the air tank 

and cause leaks or bursting. If rust is 

detected, replace tank immediately. 

4.  Do not attempt repairs to the air tank by 

welding, drilling or other modifications. Such 

modifications may weaken the air tank and 

cause a hazardous condition.

DANGER

5.  If the air tank develops a leak, replace it 

immediately. Never repair, weld or make 

modifications to the air tank or its attachments.

6.  Do not make adjustments to the factory-set 

pressures.

7.  Never exceed attachments' manufacturer's 

maximum-allowable pressure rating.

8.  Do not use plastic pipe or lead tin solder 

joints for a discharge line as the may not 

withstand the high heat developed during air 

compression.

Personal Protective Equipment

Be sure all operators and others around the

compressor and its controls comply with all 

applicable OSHA, Federal, State and local 

regulations, codes and standards relating to 

personal protective equipment. This includes 

respiratory protective equipment, protection for 

the extremities, protective clothing, protective 

shields and barriers, electrical protective 

equipment, and personal hearing protective 

equipment.

1.  Eye protection should be worn at all times 

when operating this tool. Use ANSI approved 

safety glasses. Everyday eyeglasses are NOT 

safety glasses. Dust mask, non-skid safety 

shoes, hard hat, or hearing protection should 

be used in appropriate conditions.

2.   Wear proper apparel.  

Loose clothing, gloves, neckties, rings, 

bracelets, or other jewelry may present a 

potential hazard when operating this tool. 

Please keep all apparel clear of the tool.

Inspection

Inspect compressor prior to any use. Check for 

external damage that might have occurred during

transit. Be careful of moving parts. Report any 

damage to delivery carrier immediately.

Do not operate unit if damaged 

during shipping, handling or use. 

Damage may result in bursting and cause injury 

or property damage.

Installation

Area

1.  Install compressor in a clean, dry and well-lit 

area. Be sure installation area can maintain a 

temperature range between 35° - 110° F (2° - 

43° C).

If ambient temperature drops 

below 32˚F (0° C), be sure to 

protect safety/relief valves and drain valves from 

freezing. NEVER operate compressor with 

temperatures below 15˚F (-9.5° C) or above 125˚F 

(52° C).

2. 

Allow sufficient space around compressor for 

maintenance access and adequate airflow. 

Mount unit leaving a minimum of 15 inches (38 

cm) of clearance.

WARNING

CAUTION

Summary of Contents for Hulk Power HP02P020SS

Page 1: ...ufactures products for safe operation However operators and maintenance per sons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing the po...

Page 2: ...tion 5 Area 5 Electrical Safety 6 Operation 6 Safety Rules 6 Air Tool Cautions 7 Power Source Connection 8 Power Requirements 8 Grounding Instructions 8 Connect to power source 8 Getting Started 8 Ass...

Page 3: ...o make any adjustments to the safety valve Periodically pull the ring on WARNING the safety valve end to check that it is working properly 5 RESERVOIR AIR PRESSURE GAUGE Indicates pressure of compress...

Page 4: ...lp understand this information observe the following Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially haza...

Page 5: ...fications Such modifications may weaken the air tank and cause a hazardous condition DANGER 5 If the air tank develops a leak replace it immediately Never repair weld or make modifications to the air...

Page 6: ...pin plug it should be plugged into a three pin electrical socket Never remove the ground pin 10 Avoid body contact with grounded surfaces such as pipes radiators ranges and DANGER DANGER refrigerator...

Page 7: ...to equipment or personal injury could result from excessive air pressure WARNING WARNING 20 Compressed air from the unit may contain carbon monoxide Air produced is not suitable for breathing purpose...

Page 8: ...ing Connect to power source Consult a qualified electrician for proper installation of receptacle at the source of power This tool must be grounded while in use to protect the operator from electrical...

Page 9: ...e proper circuit size can eliminate nuisance circuit breaker tripping while operating your air compressor Extension Cords For optimum air compressor performance an extension cord should not be used un...

Page 10: ...e Cold Weather Starting Temperatures below freezing 32 F 0 C cause the metal parts of your air compressor to contract and that makes starting more difficult To assist the air compressor in starting in...

Page 11: ...e un loader valve plug and clean the valve seal If damaged replace seal and re install Compressor stopped and will not re start 1 Thermal overload protector has engaged due to motor overheat ing 1 Che...

Page 12: ...r 2 31 Self tapping screw 4 32 Fan 2 33 Outside spring 2 34 Crank throw 2 35 Stator 1 36 Rotor 1 37 Bearing 2 38 Outside spring 2 No Description Qty 39 Pad 2 40 Plastic head cover 2 41 Capacitor cover...

Page 13: ...13 HP02P020SS man v 171212 Air Compressor Schematic Drawing 40 74 40 75...

Page 14: ...nty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations and lack of maintenance HULK shall not be liable for death injuries to persons o...

Page 15: ...les personnes charg es de l entretien sont responsables du maintien de la s curit Toutes les pr cautions de s curit sont incluses pour fournir une ligne directrice pour minimiser la possibilit d acci...

Page 16: ...ne 20 S curit lectrique 20 Op ration 21 R gles de s curit 21 Pr cautions sur l outil pneumatique 22 Alimentation de la source 22 Exigences d alimentation 22 Instructions de mise la terre 23 Raccordeme...

Page 17: ...atiquement la pression du r servoir d air en cas de compression excessive La soupape de s curit est pr r gl e en usine N essayez pas d effectuer des r glages sur la soupape de s curit Retirez p riodiq...

Page 18: ...sens des aiguilles d une montre pour augmenter la pression d air dans le sens inverse des aiguilles d une montre pour diminuer la pression d air 11 R CUP RATEUR D AIR Le raccord rapide en laiton perm...

Page 19: ...MANUAL AVERTISSEMENT DANGER PAS d charger l air de ces syst mes dans des zones non ventil es ou autres Composants sous pression 1 Cet quipement est fourni avec un r cipient sous pression con ue ASME...

Page 20: ...emp rature qui passent au dessus pour viter que la condensation ne d goutte sur le compresseur ce qui pourrait ATTENTION AVERTISSEMENT DANGER provoquer de la rouille et ou un court circuit du moteur S...

Page 21: ...ventilateur ou d autres dispositifs de protection retir s 6 NE PAS chahuter avec les tuyaux d air car des blessures graves ou m me la mort ATTENTION peuvent en r sulter 7 Assurez vous d avoir une vent...

Page 22: ...du compresseur S lectionner outils pneumatiques tuyaux d air tuyaux soupapes filtres et autres accessoires en cons quence NE PAS d passer les pressions de fonctionnement s res class es du fabricant po...

Page 23: ...ur d air comme dans la position 7 fig 1 ci dessus 1 Enfilez le filtre air dans l orifice de la t te du moteur situ sous le car nage en plastique 2 Vissez soigneusement le filtre air fig 2 7 dans la cu...

Page 24: ...s le compresseur et une surchauffe S lectionnez une rallonge correctement mise la terre qui s accouple directement avec la prise de courant et le cordon d alimentation du compresseur sans utiliser d a...

Page 25: ...ur d marrer par temps froid suivez ces 10 8 fig 9 conseils 1 Essayez de conserver le compresseur d air des temp ratures sup rieures 0 C 32 F 2 Ouvrez la soupape de vidange du r servoir d air et rel ch...

Page 26: ...rez la fiche de la soupape du d chargeur et nettoyez le joint de soupape Si endommag remplacez le joint et r installez Le compresseur s est arr t et ne veux pas repartir 1 Le protecteur de surcharge t...

Page 27: ...rvoir a une capacit r duite en raison de la r tention d eau 2 Le pressostat est hors r glage 1 Ouvrir le robinet de vidange pour lib rer de l eau 2 Contactez le support la client le L unit de pompe ne...

Page 28: ...3 Ressort ext rieur 2 34 Coude de vilebrequin 2 35 Stator 1 36 Rotor 1 37 Roulement 2 38 Ressort ext rieur 2 No Description Qt 39 Entretoise 2 40 Couvercle de t te en plastique 2 41 Couvercle du conde...

Page 29: ...29 HP02P020SS man v 171212 HULK Power Dessin sch matique 40 74 40 75...

Page 30: ...caus s directement ou indirectement par une mauvaise utilisation un abus une n gligence ou des accidents des r parations ou des modifications et le manque de maintenance HULK ne sera pas responsable...

Page 31: ...31 HP02P020SS man v 171212 HULK Power...

Page 32: ...32 Compresseur air...

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