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505U-K  Radio Telemetry Module

Page 16 

©  April 2002

consecutive update messages  - it is possible to miss one update message because of random
noise, but two consecutive failures means that there is a system failure.

 

For example, if you wish to have a failure alarm within 10 minutes of a system failure,  set
the output reset time at the 105U to 10 minutes and the update time at the 505K to 4.5
minutes.

 

2.5

 

How to Design a Remote Monitoring System

2.5.1

 

Achieving reliable radio transmission

 

A system can theoretically have an unlimited number of 505K modules, but in practice, the
number is limited by the amount of radio traffic on one frequency in the system.  When a
radio channel becomes unreliable because of radio traffic,  then a second radio channel must
be used to increase the size of the system.  This limit is not a function of the number of
modules, but the number of radio messages.

 

A system comprises 505K and 105U modules  -  each can transmit input signals.  The 105U
can "hear" other radio messages, and will hold off transmitting a message until the radio
channel is clear.  The 505K module cannot, and there is a possibility that an individual
transmission will clash with another transmission, and both transmissions will be corrupted.
This possibility increases as the density of transmissions increases.  Configuring the re-
transmit feature (transmission of each message several times) will increase the chance of each
message being received successfully, but will increase the overall density of radio traffic.

 

For large systems, a compromise is required between the number of re-transmissions,  and the
update times for each input.  High priority inputs should have shorter update times than lower
priority inputs.

 

The peak transmission density should be calculated for large systems.  These values are
calculated by determining the number of transmissions from inputs changing value and the
number of update transmissions per hour.

 

The probability of success for an individual message depends on the transmission density and
the number of re-transmissions for each message. This is shown in the following graph:

Summary of Contents for 505U-2

Page 1: ...Ltd 9 12 Billabong Street Stafford Q 4053 Australia Tel 61 7 33524533 Fax 61 7 33524577 Email sales elpro com au Web www elpro com au User Manual 505U K Radio Telemetry Module for 505K 2 E B refer to...

Page 2: ...your telemetry needs We trust it will give you many years of valuable service ATTENTION Incorrect termination of supply wires may cause internal damage and will void warranty To ensure your 505U K en...

Page 3: ...is no responsibility taken for sources of external interference Some delay in the operation of outputs may occur during periods of interference Systems should be designed to be tolerant of these dela...

Page 4: ...3 2 4 6 Setpoint Status 14 2 4 7 Supply Voltage 15 2 4 8 Low Supply Voltage Alarm Supply LowVolts 15 2 4 9 Supply Failure 15 2 4 10 Communications Failure 15 2 5 HOW TO DESIGN A REMOTE MONITORING SYST...

Page 5: ...7 1 Manually Setting Counter Values 41 4 7 2 Shaft Encoder Inputs 41 4 7 3 Pulse Rates 41 4 8 NUMBER OF TRANSMISSIONS 42 4 9 PROGRAMMING CONFIGURATION FROM TO MODULE 42 4 10 LOADING CONFIGURATION FROM...

Page 6: ...module The 505K transmits the value of an input signal whenever the signal changes and also after a pre configured time Each transmission message includes error checking to confirm the validity of th...

Page 7: ...m may be transmitted by radio for warning purposes The user can configure the voltage at which the low voltage alarm activates The 505K generates a 24VDC 50mA supply for powering the analogue loop Thi...

Page 8: ...the entering of input mappings and setting operating parameters for each input An input mapping links an input signal to an output channel at a remote module or a destination address An input mapping...

Page 9: ...no corruption of the data frame has occurred due to noise or interference If repeater modules are being used then the addresses of these intermediate modules are also included in the data frame The u...

Page 10: ...f but update every 10 minutes when the input is on If an update time of zero or less than 10 seconds is selected then no update messages will be sent Overview Input value transmitted on input change U...

Page 11: ...The divider can be used to scale the pulse count to engineering units For example if the input pulse rate is 7 pulses per m3 of gas then a divider of 7 will result in a pulse count corresponding to t...

Page 12: ...in the zero level position 2 4 4 Pulse Rates The rate of each pulse count is calculated and can be transmitted as internal analogue inputs The rate is calculated on the increase of the base counter no...

Page 13: ...s The 505K unit is factory configured for a 4 20mA signal however the user can calibrate the unit for other ranges The measurement resolution is 12 bit The analogue input uses a sample time and warm u...

Page 14: ...ogue signal noise If the sensitivity is less than the signal noise then the 505K will send a lot of un necessary transmissions possibly resulting in jamming the radio channel An update transmission of...

Page 15: ...digital input 2 4 9 Supply Failure The 505K will stop operating if the supply voltage falls below 95 of the Supply LOV value Prior to shutting down the 505K will store the values of the pulse counters...

Page 16: ...signals The 105U can hear other radio messages and will hold off transmitting a message until the radio channel is clear The 505K module cannot and there is a possibility that an individual transmissi...

Page 17: ...another transmission can start The time between retransmissions of the same message is a random time between 0 5 and 4 seconds For example if a module is configured to transmit each message 5 times th...

Page 18: ...the above figures Total energy per day Quiescent Pulse input if used Analogue input per measurement x number of measurements per day Radio transmission x number of radio transmissions per day There is...

Page 19: ...time 1 hour Warm up time 5 secs Sensitivity 3 Update time 1 day Average changes of 3 is twice per day No of change messages per year 2 twice per day 365 730 No of update messages per year 0 always be...

Page 20: ...battery life is 1700 1782 0 95 year Note that battery life is shortened during configuration or diagnostics When the serial cable is connected to the 505K the module does not revert to sleep mode and...

Page 21: ...lems are easier to recognise when the system units are close together Following installation poor communications can be caused by Incorrectly installed antennas Radio interference on the same channel...

Page 22: ...east 5 metres above ground for paths of 5 km 3 miles For shorter distances the modules will operate reliably with some obstruction of the radio path Obstructions which are close to either antenna will...

Page 23: ...allows the joint to be easily inspected when trouble shooting as the vulcanising seal can be easily removed Where antennas are mounted on elevated masts the masts should be effectively earthed to avo...

Page 24: ...m the gain of the antenna Also note that Yagi antennas normally have a drain hole on the folded element the drain hole should be located on the bottom of the installed antenna The Yagi antennas may be...

Page 25: ...3 3 Connection Plug External power and input signals are connected using a 7 pin weatherproof plug provided with the module The plug needs to be assembled as per the following diagram STRAIN RELIEF C...

Page 26: ...3 1 PL1 K Plug Lead The PL1 K plug lead assembly is a 1 metre cable pre terminated to the connector plug The connector connections are Red Supply voltage Blue DIN1 Green DIN2 Yellow Analog loop supply...

Page 27: ...is then connected to the socket on the second BU 5 All plugs and connectors should be waterproofed with waterproofing tape Check the label on the back of the BU 5 to make sure that it has been factory...

Page 28: ...The BU 5 can be mounted in any direction The enclosure lid can be rotated 3 4 2 External Power The 505K module will accept an external supply of 6 30 volts DC An external supply with a battery and bat...

Page 29: ...ENCODER QUADRATURE SHAFT ENCODER 3 5 3 Analogue input The analogue input has a positive and a negative terminal and may be placed at any point in the current loop as long as neither input rises more t...

Page 30: ...pins When the jumpers are on the left side the analogue input is set for a mA signal when on the right side it is set for a voltage signal Shielded cable is recommended for both mA and voltage analog...

Page 31: ...al must be connected to the 505K to enable communications and wake up the microprocessor This means that the DTR wire must be connected the PC does not need to control DTR When communications is estab...

Page 32: ...ts as per the manual Select 505 K as the unit type for 505K modules Each 505K has a unit address and a secondary address 105U modules only have a unit address they do not use a secondary address Up to...

Page 33: ...gue input of the 505K is mapped to AO2 of the same module The setpoint status of the 505K is mapped inverted to DO3 of 105U 14 using 105U 13 as a repeater The 505K AI is also mapped to AO1 of this mod...

Page 34: ...and on state This allows the input to be reported differently depending on its state If the digital input is an alarm then a user may wish the input to be updated more frequently when in the alarm sta...

Page 35: ...r if the measured input value is less than 53 8 or more than 56 2 If change messages are not required then a sensitivity of 75 should be selected The 505K does not have any filtering on the analogue m...

Page 36: ...In another application involving the continuous monitoring of pressure in a pipeline values of zero are chosen for the sample time and warm up time The analogue loop will be continuously active and a...

Page 37: ...age may be mapped as an internal analogue input The 16 bit value corresponds to 0 30V There is no analogue sensitivity for this measurrment it is only transmitted based on the configured update time T...

Page 38: ...if the pulse count at the last transmission for a pulse input was 1000 and the sensitivity value is 10 then another transmission will occur when the pulse count reaches 1010 provided there has not bee...

Page 39: ...s the normal pulse signal is 45Hz 15 100x300 Each Kilolitre Kl corresponds to 150 pulses The flow signal is connected to PI2 and divider of 150 is selected such that the pulse count is scaled to units...

Page 40: ...ch pulse represents 0 2mm of rain The user wants a transmission at each pulse During dry periods or periods of light rain the number of transmissions are small but during periods of heavy rain there c...

Page 41: ...nly the base counters should be used do not use the Hi or overflow counters If the pulse rate from the encoder is greater than 10Hz then Fast Pulse Inputs should be selected as for normal pulse inputs...

Page 42: ...select the number of transmissions for each message For example if 3 is selected then each message will be transmitted three times The time between each transmission will be a random time between 0 5...

Page 43: ...ses from the module If you do not then the system address and unit address will change 4 11 Print Options You can obtain a print out of each module configuration On each unit display there are Unit Su...

Page 44: ...attery power If the OK LED does not flash a flat battery condition or an internal failure may exist If the 505K module is located outside then it will be difficult to see when the LED indicators are o...

Page 45: ...Note that the analogue input value is only updated when the configured analogue sample occurs If the analogue display shows mA and you are using a voltage signal then the analogue input has not been...

Page 46: ...would enter 1 5 and V If you enter a range on the right side the left side is ignored When you have entered the range select OK 4 The Analogue Calibration display will appear This display allows you t...

Page 47: ...the AIN Range Selection display then Clear Calibration at the Analogue Calibration display 5 3 4 Tone Reversals This feature turns the radio transmitter on continuously for radio path testing A serie...

Page 48: ...every 5 10 sec On continuously Operating Temperature 40 to 60 degrees C 0 99 RH Power Supply 6 30 V DC Overvoltage reverse power protected BU 5 Battery Pack optional 6 x AA 1 5V alkaline 9V 1 7 ampho...

Page 49: ...ating differential input common mode voltage 24V 24V DC for powering external loops provided 50 mA max Resolution 12 bit Accuracy 0 1 Transducer warm up time configurable 1 100 seconds Analogue Input...

Page 50: ...ELPRO is not liable for any consequential damages or loss of operations or profits resulting from the use of these products ELPRO is not liable for damages losses costs injury or harm incurred as a co...

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