Elmo Rietschle 2BH1002-*AA53 series Operating Instructions Manual Download Page 11

Installation and Commissioning 

 

 

 

© Gardner Denver Deutschland GmbH 

11 / 30 

610.44431.40.000

 

 

 

5.2 Connection 

5.2.1  Electrical Connection (Motor) 

 

WARNING! 

Work on electrical installations may 
be carried out by trained and author-
ised electricians only! 

 

WARNING! 

Before beginning any electrical work 
on the G-BH100 or the system carry 
out the following steps for both the 
G-BH100 and the entire system 

 

switch off electricity, 

 

lock against restart, 

 

ensure absence of electricity, 

 

ground and short-circuit instal-
lation, 

 

cover or bar adjacent live 
parts. 

 

WARNING! 

The connecting terminals 

 

must be installed such that 
they cannot be touched during 
operation! 

 

must be surrounded by a 
housing which is proof against 
foreign bodies, humidity, etc.! 

Consider the life expectancy of 
the seals and gaskets!

 

 

must be separated by suffi-
cient distances (mind protrud-
ing wire ends)! 

 

WARNING! 

Ensure that no foreign bodies, hu-
midity, etc. enter the motor interior! 

 
The G-BH100 is operated using an electronics for 
speed and direction of rotation control. 
Depending on where this electronics is located 
(inside or outside the G-BH100), two types of the 
G-BH100 are distinguished 
 

 

for external electronics

 (see section 5.2.1.1, 

page 11): 

2BH10 02-0AA53 

 

for integrated electronics

 (see sec-

tion 5.2.1.2, page 15): 

2BH10 02-0AB32 

2BH10 02-0AB22 

In order to determine the type of your G-BH100 
refer to the type number (MLFB) on the rating 
plate. 
 

i

IMPORTANT! 

The motor of the G-BH100 including 
its connecting leads must be pro-
tected against electrostatic discharge 
(ESD). 
Do not remove the ESD-prevention 
bag surrounding the lead ends until 
right before carrying out the electrical 
connection (attaching the connector, 
connecting to a terminal strip, or the 
like)! 

Carry out the electrical connection 
using the appropriate ESD-
prevention equipment! 

 
 

5.2.1.1  G-BH100 for external electronics 

With this type the electronics is located outside 
the G-BH100. It is connected via the electrical 
connecting cable. 
 

i

IMPORTANT! 

The 

main or operating direction of 

rotation

 of the G-BH100 is the 

coun-

ter-clockwise rotation

, given by the 

arrow indicating the direction of rota-
tion on the pump lid  
(see Fig. 4, # 5, page 10). 

Only with the counter-clockwise rota-
tion the nominal values will be 
achieved. 

Clockwise rotation is only permissible 
in special cases. 

In this instance the G-BH100 will not 
achieve its full output. 

i

IMPORTANT! 

The connecting cable between the 
G-BH100 and the external electron-
ics must have a length of 

at maxi-

mum 0.5 m

i

IMPORTANT! 

When switching off the G-Bh100 or 
rapidly reducing its speed a current 
feed into the mains might occur. 

This can be prevented by inserting a 
diode (Schottky diode, size 10A) in 
the 48-V supply lead (+U

B

i

IMPORTANT! 

Provide good cooling of the sur-
roundings of the motor and the ex-
ternal electronics (e.g. mounting on 
a good thermal conductor, sufficient 
ventilation)! In case of temperatures 
of > 50°C, measured at the surface 
of the external electronics (Drivecon-
trol VT-D), the output power of the 
pump might be reduced. 

 

Summary of Contents for 2BH1002-*AA53 series

Page 1: ...G Serie G Series Seitenkanal Side Channel Edition 04 2010 610 44431 40 000 Original Operating Instructions English Operating Instructions G BH10 2BH10 02 AB32 2BH10 02 AB22 2BH10 02 AA53...

Page 2: ...Contents 1 Safety and Residual Risks 3 2 Intended Use 5 3 Technical Data 6 3 1 Nominal and Limiting Values Pump 6 3 2 Nominal and Limiting Values Motor and Electronics 7 4 Transport and Handling 9 5 I...

Page 3: ...lete standstill Consider impeller run out Operation of the G BH100 only with the pipes hoses connected to the suction and delivery branches WARNING In case of operation with open suc tion or delivery...

Page 4: ...mbs Drawing in and entanglement of hair Protective measures Operation only with the pipes hoses connected to the suction and delivery branches In case of operation with open suction or delivery branch...

Page 5: ...tronics 2BH1002 1 flange connection are intended for industrial applications are designed for continuous operation in case of increased turn on frequency or increased intake and ambient temperature th...

Page 6: ...ating point of ap prox 2 3 of the permissible total differential pressure with the pipes hoses connected and without vacuum or pressure limiting valve 3 Permitted only with unobstructed cooling an ope...

Page 7: ...l resistance at desired speed 70 Permissible ambient temperature 10 40 C 14 104 F Relative humidity max 95 Due to the PWM control of the electronics the power supply unit is loaded with short high cur...

Page 8: ...B1 B2 C D d1 d2 E F G G1 K R2 2BH1002 0AB32 145 133 121 95 72 20 19 53 72 11 1 450 4 2 2BH1002 0AB22 145 133 121 95 72 20 19 53 72 11 1 450 4 2 2BH1002 0AA53 145 133 121 95 72 20 19 53 92 11 1 450 4 2...

Page 9: ...ou can read the conversion factor then Multiply the established conversion factor with the max permissible total differential pressure at 15 C as given in the table in section 3 1 Nominal and Limiting...

Page 10: ...No direct in solation CAUTION Lay the electrical connecting cable so that it might not be damaged by outer influences and is free from tensile stress Sound and vibration attenuation In order to reduc...

Page 11: ...PORTANT The motor of the G BH100 including its connecting leads must be pro tected against electrostatic discharge ESD Do not remove the ESD prevention bag surrounding the lead ends until right before...

Page 12: ...principle external electronics commercial component Colours of the connecting leads of the motor L1 brown RLG1 green GndHall black L2 violet RLG2 white VHall red L3 yellow RLG3 grey Supply voltage co...

Page 13: ...0 Output stage disabled no current 0 1 Counter clockwise rotation according to the arrow indicating the direction of rotation on the pump lid Main operating direction of rotation of the G BH100 1 0 C...

Page 14: ...SD Do not remove the ESD prevention bag surrounding the lead ends until right before carrying out the electri cal connection attaching the con nector connecting to a terminal strip or the like Carry o...

Page 15: ...pation and cooling On delivery the integrated electronics type G BH100 is not equipped with a connector at the connecting cable In this instance the operator can according to the requirements of the s...

Page 16: ...V DC max 30 V DC grey grey not connected brown not connected red In order to meet the requirements bearing on electromagnetic compatibility an EMI filter from Messrs CORCOM Type 6ETI F7003 6A must be...

Page 17: ...uction branch and are expelled via the delivery branch The suction branch see Fig 4 4 page 10 is indicated by an arrow pointing into the pump Connect the suction pipe to this branch The delivery branc...

Page 18: ...tions for tightness check fasteners for secure fixing Proceed as follows Make sure that the suction and delivery pipes are cor rectly connected that in case of operation with open suction or delivery...

Page 19: ...i IMPORTANT The G BH100 must not be operated with the suction or delivery branches sealed up or jammed CAUTION Burning and scalding hazard due to hot surfaces of the G BH100 Do not touch during opera...

Page 20: ...check if all fasteners have been re assembled and tightened check pipes hoses and vessels for sufficient strength check pipe hose connections for tightness WARNING Work on electrical installations ma...

Page 21: ...uts used as given in ISO 898 Cable entry Tighten screwed cable glands Fastening torques on casing side Tf 3 2 Nm 0 2 on cable side Tf 1 5 Nm 0 2 Suction and delivery branches Check pipe hose connectio...

Page 22: ...nnel Leak in the system Seal leak in the system Qualified per sonnel Wrong direction of rota tion Reverse direction of rotation by applying the correct signals to the control signal inputs A and B see...

Page 23: ...ith an ESD prevention bag Ensure the correct storage conditions see below Storage conditions Ambient temperature 20 C 70 C 4 F 158 F Relative humidity 10 95 Atmospheric pressure 500 hPa 1 100 hPa Vibr...

Page 24: ...the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibil ity and repealing Directive 89 336 EEC 2006 42 EC Directive 2006 42 EC of...

Page 25: ...Gardner Denver Deutschland GmbH 25 30 610 44431 40 000...

Page 26: ...610 44431 40 000 26 30 Gardner Denver Deutschland GmbH...

Page 27: ...Gardner Denver Deutschland GmbH 27 30 610 44431 40 000...

Page 28: ...610 44431 40 000 28 30 Gardner Denver Deutschland GmbH...

Page 29: ...Gardner Denver Deutschland GmbH 29 30 610 44431 40 000...

Page 30: ...ations www gd elmorietschle de er de gardnerdenver com Gardner Denver Schopfheim GmbH Roggenbachstra e 58 79650 Schopfheim Deutschland Tel 49 7622 392 0 Fax 49 7622 392 300 Gardner Denver Deutschland...

Reviews: