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Ultrasonic cleaning factors 

 

6

 

BA_ES xtra ST_EN_Vers.08.2016 

© Elma Schmidbauer GmbH

 

 

 
Ultrasonic units can produce annoying sounds. 
Wear personal ear protection devices when working close to an 
ultrasonic unit which is operated without cover. 
The use of personal ear protection devices is particularly 
recommended for operating the unit at 25 kHz with open cover. 

Do not reach inside the cleaning liquid or touch sound-carrying 
parts (tank, basket, cleaning items, etc.) during operation. 

Ultrasonic cleaning factors 

3.1 

Functioning 

Today, cleaning by ultrasound is the most modern fine cleaning 
method. 

The electric high-frequency energy created by an ultrasonic 
generator is transformed into mechanical energy by piezo-
electrical transducer systems and is then transmitted into the 
bath. 
This process creates millions of tiny vacuum bubbles which 
implode due to the variations of pressure caused by the 
ultrasonic activity. Highly energetic liquid jets are created. These 
jets remove dirt particles from surfaces and even from the 
smallest grooves and bores. 

Basically, the cleaning result depends on four factors: 

Ultrasonic energy is probably the most important mechanical 
factor in the cleaning process. This energy must be transmitted 
through a liquid medium to the surfaces which are to be 
cleaned. 

The present Elmasonic unit is fitted with the innovative sweep 
function device: electronic oscillation of the sound field (sweep 
function) prevents the formation of zones of low performance in 
the ultrasonic bath. 

For saponification and removal of the dirt particles a suitable 
cleaning agent is required. We have a large range of cleaning 
media on offer. 

The effect of the cleaning medium is improved by the optimised 
temperature of the cleaning liquid. 

The cleaning period depends on the degree and the kind of 
contamination and on the correct selection of ultrasonic energy, 
cleaning agent and temperature. 

 

 

Noise emission 

Sound transmission 

at physical contact  

 

Mechanical energy 

Cleaning media 

Temperature 

Cleaning period 

Summary of Contents for Elmasonic xtra ST

Page 1: ...tlieb Daimler Str 17 D 78224 Singen Phone 49 0 7731 882 0 Fax 49 0 7731 882 266 info elma ultrasonic com www elma ultrasonic com document ref 107 7417 Operating Instructions Elmasonic xtra ST Ultrason...

Page 2: ...5 4 9 Description of cleaning basket optional accessory 16 4 10 Description of operating elements 17 5 Before initial operation 18 5 1 Unpacking and placement 18 5 2 Connecting the unit to the mains 1...

Page 3: ...8 3 3 Optics 32 8 3 4 Laboratory 32 8 3 5 Jewellery 32 8 3 6 Watches 33 8 3 7 Industry and workshop 33 9 Maintenance 34 9 1 Maintenance and care 34 9 2 Service life of the ultrasonic cleaner 35 9 3 Re...

Page 4: ...ment or cleaning items caused by improper use against the instructions given in the present manual The operator is responsible for the correct instruction of the operating staff 2 1 Instructions for t...

Page 5: ...pplied with power this must be done using separate switching devices Place the unit on a dry surface The work area must be sufficiently ventilated to allow any vapours arising from the cleaning liquid...

Page 6: ...activity Highly energetic liquid jets are created These jets remove dirt particles from surfaces and even from the smallest grooves and bores Basically the cleaning result depends on four factors Ult...

Page 7: ...t 45 kHz Section 6 3 4 Select the cleaning frequency 25kHz or 45 kHz depending on the intended cleaning application Section 6 4 5 Activate the operating mode pulse if required for the intended cleanin...

Page 8: ...ess of the unit cavitational threshold reached after an exchange of the cleaning liquid or after an exchange of baskets is optimized through a shortening of the cleaning periods dynamic function optio...

Page 9: ...s been approved for business purposes with regard to electromagnetic interference In a domestic environment this product may cause radio interference in which case the user may be required to take ade...

Page 10: ...3 4 3 4 Electrical Data Mains voltage Vac 230 240 50 60 Hz 230 240 50 60 Hz 230 240 50 60 Hz 3 x 400 V N PE 50 Hz 3 x 200 208 V PE 60 Hz 3 x 400 V N PE 50 Hz 3 x 200 208 V PE 60 Hz Ultrasonic frequen...

Page 11: ...sory internal dimensions W D H ca mm 255 230 170 255 230 370 400 255 220 400 255 220 400 255 370 Acoustic level Sound pressure level LpAU 80 dB Ultrasonic level LpZ 110 dB The signal form of the waves...

Page 12: ...1 1 1 Electrical Data Mains voltage Vac 3 x 400 V N PE 50 Hz 3 x 200 208 V PE 60 Hz 3 x 400 V N PE 50 Hz 3 x 200 208 V PE 60 Hz 3 x 400 V N PE 50 Hz 3 x 200 208 V PE 60 Hz Ultrasonic frequency kHz 25...

Page 13: ...et accessory internal dimensions W D H ca mm 490 525 210 480 525 300 630 575 370 Acoustic level Sound pressure level LpAU 80 dB Ultrasonic level LpZ 100dB The signal form of the waves results in a fac...

Page 14: ...retrofitted with collecting device for condensate perfect noise protection Ventilation slots ensure adequate ventilation inside the unit Operating panel to control all unit functions Description pleas...

Page 15: ...teel The transducers are mounted underneath the tank bottom The tank bottom is inclined towards the drain Suspension elements 4x to support the basket in cleaning drip off position Protecting bar for...

Page 16: ...bow into the two suspension elements on the front wall of the tank see fig 4 9 A The tank floor will not be damaged by the basket feet Fig 4 9 Cleaning basket in cleaning position The cleaning basket...

Page 17: ...eriod and remaining period The set value is indicated by a permanent red LED the remaining cleaning period is indicated by a flashing LED Setting of cleaning time Short period operation 1 2 3 4 5 10 1...

Page 18: ...e resistant to any cleaning chemicals that might be used Ensure that the workplace is sufficiently ventilated Risk of electrocution due to humidity inside the unit Protect the unit from entering humid...

Page 19: ...ug must be connected to an easily accessible socket only as it serves as interrupted device As the units do not have any main switch they can be supplied with power individually or in groups via a mai...

Page 20: ...h Use the cleaning chemicals listed in Section 8 3 Ultrasonic activity increases the vaporisation of liquids and creates a very fine mist which can catch fire on any ignition source Observe the instru...

Page 21: ...ng task at hand High temperatures Risk of burning and scalding Cleaning liquid ultrasonic tank housing cover basket and cleaning items may heat up considerably depending on the temperature inside the...

Page 22: ...4 10 G The green LED in the key is lighted 3 Press the key pulse Fig 4 10 J The green LED in the key is lighted After approx 5 to 10 minutes the cleaning liquid is degassed You can carry out the dega...

Page 23: ...ng effect due to physical reasons In particular when the cleaning liquid has been exchanged or when a new basket with cleaning items has been inserted the cleaning effect is temporarily reduced An eff...

Page 24: ...due to physical reasons In particular when the cleaning liquid has been exchanged or when a new basket with cleaning items has been inserted the cleaning effect is temporarily reduced An efficient ul...

Page 25: ...ultrasonic unit which is operated without cover Sensitive surfaces may be adversely affected by ultrasound during prolonged periods of ultrasonic treatment in particular at lower ultrasonic frequenci...

Page 26: ...asound must be switched off by the operator by pressing the key ultrasound Fig 4 10 I Automatic safety switch off after 12 h operation to prevent unintended permanent operation Start the ultrasonic ac...

Page 27: ...de A continued shifting of the zones of maximum sound pressure within the cleaning liquid a more homogeneous sounding of the bath is guaranteed 7 3 Cleaning with predefined standard setting For the mo...

Page 28: ...the cleaning process is finished The choice of the rinsing medium or media depends on the type of cleaning medium that used and on the cleanness requirements for the cleaned items In certain cases it...

Page 29: ...ignition source at any time Do not fill potentially explosive substances and flammable solvents marked in compliance with the EEC directives by symbols and safety warnings R 1 to R 9 or E F F O or R...

Page 30: ...the unit do not use cleaning solutions containing more than 0 5 mass alkali KOH and or NaOH in an ultrasonic cleaning tank Potassium hydroxide solution will cause stress cracks in the ultrasonic tank...

Page 31: ...l prostheses made of metal ceramics and plastic The released oxygen refreshes the prosthesis hygienically Chemical cleaning concentrate for the removal of cement and carbonate lime For the cleaning of...

Page 32: ...for pipettes does not contain any tensides Mildly alkaline suitable for use in an ultrasonic cleaning unit and in the laboratory rinsing machine Also suitable for use in pipette rinsing machines that...

Page 33: ...a high performance cooling lubricants etc Universal cleaning concentrate alkaline removes oil grease soot coking forge dust finger prints etc Powerful cleaner alkaline in powder form for iron and ligh...

Page 34: ...ank which is not due to vaporization Inform your supplier or the manufacturer of the unit on the leak and the cleaning medium used Return the unit to the manufacturer or to your supplier for inspectio...

Page 35: ...Abrasive particles from removed contaminations e g polishing pastes must be drained and removed from the cleaning tank as frequently as possible exchange the cleaning bath Exchange the cleaning liqui...

Page 36: ...of the temperature indicator light one after the other Switch the device off and on again If the malfunction persists the device is defective Check the connection cable between the electronic unit an...

Page 37: ...d a 3 mm Allen key All electrical connection cables are fitted with connectors 1 Undo the 2 Allen screws see Fig 9 5 1 2 Remove the electronic unit out of the device 3 Disconnect the connectors from t...

Page 38: ...Maintenance 38 BA_ES xtra ST_EN_Vers 08 2016 Elma Schmidbauer GmbH Fig 9 5 2 Position of the connectors A B B C D...

Page 39: ...ress Elma Schmidbauer GmbH Gottlieb Daimler Str 17 D 78224 Singen Phone 49 0 7731 882 0 Fax 49 0 7731 882 266 info elma ultrasonic com www elma ultrasonic com Do you have any queries or suggestions co...

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