Elma Elmasonic S Operating Instructions Manual Download Page 30

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Trouble shooting

BA/Elmasonic S/GB/020706

11 Trouble

shooting

Fault

Possible cause

Remedy

Casing damaged

•

damage by third party,
transport damage

•

return unit to supplier or
manufacturer

Mains cable damaged

•

damage by third party,
transport damage

•

obtain original spare mains
cable from manufacturer or
supplier

•

mains cable not plugged in

•

plug in mains cable

•

socket dead

•

check socket/fuse

•

mains cable
damaged/interrupted

•

replace mains cable

No operating functions; all
LEDs dark

•

fault of electronics

•

return unit to supplier or
manufacturer

•

turning knob for ultrasonic
operation in „0“ position

•

switch on the turning knob
for ultrasonic operation

•

unit is switched off

•

switch on the unit at key
on/off

•

key

►

■

(ultrasound) not

pressed

•

press key

►

■

No ultrasonic function;
LED ultrasound dark

•

fault of electronics

•

return unit to supplier or
manufacturer

•

adverse filling level

•

change filling level, switch
unit and off and on

No ultrasonic operation;
LEDs of LED cleaning
period blink alternately
("running light") = fault
indication ultrasound

•

fault of electronics

•

switch unit off and on
if fault is indicated again:
return unit to supplier or
manufacturer

•

no or unsuitable cleaning
medium used

•

use suitable cleaning
medium

•

cleaning temperature not
sufficient

•

heat up cleaning liquid

Unsatisfactory cleaning
results

•

cleaning period too short

•

repeat cleaning interval

Summary of Contents for Elmasonic S

Page 1: ...lma GmbH Co KG Kolpingstr 1 7 D 78224 Singen Tel 49 0 7731 882 0 Fax 49 0 7731 882 266 info elma germany com Operating Instructions Elmasonic S Ultrasonic Cleaning Units y english y www elma germany com ...

Page 2: ...splay functions 10 5 Initial operation 13 5 1 Set up of the liquid drain S 30 S 900 H 13 5 2 Connecting the unit to the mains 14 6 Putting unit into operation 15 6 1 Filling of the unit 15 6 2 Placement of cleaning items 16 6 3 Degassing of liquid 16 7 Ultrasonic cleaning process 17 7 1 Heating up of the cleaning liquid units with heating 18 7 2 Temperature controlled cleaning units with heating 1...

Page 3: ...3 3 Optics 24 8 3 4 Laboratory 24 8 3 5 Jewellery 24 8 3 6 Watches 24 8 3 7 Industry and workshop 25 9 Maintenance 26 9 1 Maintenance Care 26 9 2 Service life of the transducer tank 26 9 3 Repair 27 10 Technical details 28 11 Trouble shooting 30 12 Putting out of action and waste disposal 32 13 Manufacturer s contact address 32 ...

Page 4: ...hnical details indicated on the nameplate must correspond with the available mains connection details in particular those of the mains voltage and current connected value The unit must be opened by authorised specialised personnel only For purposes of maintenance and care of the unit in case of suspected humidity inside the unit or in case of malfunctions and after operation pull the mains plug Fi...

Page 5: ...c energy is probably the most important mechanical factor in the cleaning process This energy must be transmitted through a liquid medium to the surfaces which are to be cleaned The present Elmasonic unit is fitted with the innovative sweep function device electronic oscillation of the sound field sweep function prevents the formation of zones of low performance in the ultrasonic bath For saponifi...

Page 6: ...s automatically when the set temperature is reached the cleaning liquid is regularly mixed during the heating up so that the cleaning liquid is evenly heated automatic mixing during heating up period plug in mains supply Elmasonic S 10 S 300 H electronical turning knobs display of both set values and actual values via LED settings from Elmasonic S 15 splash water proof operating panel plastic carr...

Page 7: ...commended maximum filling level This level should not be exceeded even with cleaning items inside Plastic carrying handles from Elmasonic S 30 for the safe transportation of the unit even with hot casing Turning knob for the draining of the tank from Elmasonic S 30 functional description see section 4 6 Operating panel for the control of the operating functions Description see section 4 7 and 4 8 ...

Page 8: ...quid drain duct for draining the tank up from S 30 Mains supply socket for quick and easy removal of the mains cable e g for transportation purposes A B A B 4 6 Turning knob for draining the tank from S 30 Illustration 4 6 View turning knob for draining the tank Vertical position drain open Horizontal position drain shut A B A B ...

Page 9: ... only for units with heating temperature range variable in 5 C steps from 30 up to 80 C LED display temperature applies only for units with heating indication of set value and actual value of liquid temperature Not available on Elmasonic S 10 S 10 H Key sweep function for an optimised sound field distribution in the cleaning liquid Sweep LED Key degas function manual and auto degas see chart 4 9 f...

Page 10: ...eration E C A F G H B D B D 4 9 Operating and display functions Please note specific displays of unit types S 10 S 10 H and S 15 900 H are marked separately Action Setting Result Display switch on unit press on off key unit is ready for operation on off LED is on switch off the unit press on off key unit is switched off all displays are off start ultrasound now select period by turning knob for cl...

Page 11: ...soon as the ultrasound is activated S 15 H S 900 H set period LED blinks as soon as the set temperature is reached the ultrasound LED is on set period LED is on remaining period LED blinks stop ultrasound before end of set period turn set period to 0 or press key ultrasound switched off ultrasound LED is off S 15 S 900 H set period LED is on switch on heating applies only for units with heating se...

Page 12: ...g mode sweep LED is off ultrasound LED is on S 15 S 900 H set period LED is on remaining period LED blinks switch on degas function sweep and degas cannot be operated at the same time select set period press key press key degas ultrasound operates in degas mode degas LED is on ultrasound LED is on S 15 S 900 H set period LED is on remaining period LED blinks switch off degas function Press key deg...

Page 13: ...m entering humidity The unit inside is splash water proof Keep workplace and casing dry in order to prevent electrical accidents and damages on the unit CAUTION Ambient conditions Allowed ambient temperature during operation 5 C 40 C Allowed relative humidity of air during operation max 80 In door operation only 5 1 Set up of the liquid drain S 30 S 900 H On the delivered unit the drain duct for t...

Page 14: ...d tube 5 2 Connecting the unit to the mains Earth grounded socket 1 phase 220 240 V 1 N 1 PE protective earth Elmasonic S 450 H S 900 H in countries with 120 V mains 2 phases 120 V 1 N 1 PE protective earth Diagram required mains conditions for S 450 H S 900 H in 120 V mains Use the plug in mains cable delivered with the unit Connect the unit to a grounded shockproof socket only Ensure that the va...

Page 15: ...nd the use of the cleaning agents listed in section 8 3 Flammable products are generally not allowed for use in an ultrasonic bath Observe the safety warnings given in section 8 1 Shut the drain Observe filling level Suitable cleaning agents Prohibited cleaning agents Risk of fire and explosion Never use flammable liquids or solvents directly in an ultrasonic cleaning bath Use the cleaning chemica...

Page 16: ...d to damages to the unit Place the cleaning items into the stainless steel cleaning basket accessory equipment For the use of cleaning chemicals which might destroy or damage the stainless steel tank use a separate container For the special plastic cleaner tank for acid chemicals please contact your supplier No cleaning items on the bottom of the tank Use cleaning basket Acid tank 6 3 Degassing of...

Page 17: ...roduce annoying sounds Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover NOTE Sensitive surfaces can be damaged when exposed to ultrasound over prolonged periods particularly at low cleaning frequencies Ensure that sensitive surfaces are exposed to ultrasonic acitivity for a suitable period only If in doubt check the cleaning progress reg...

Page 18: ... lid basket and cleaning items can heat up considerably Do not reach inside the bath If necessary wear protective gloves when touching unit and basket CAUTION Cleaning temperature recommendations in the medical sector Please observe that the temperature of the cleaning media remains below 42 C when cleaning parts contaminated with fresh protein or blood Please observe the temperature even when usi...

Page 19: ... activity switches off automatically The heating continues operating at the set temperature 7 3 Automatic mixing of the liquid during heating up units with heating Without mixing of the liquid the generated heat will rise to the surface of the bath This will cause a strong gradient of temperature inside the cleaning tank In order to ensure an even heating up of the cleaning liquid it makes sense t...

Page 20: ...vity must be switched off by hand after the cleaning process has been finished press the key to switch of Alternatively turn the turning knob back into 0 position Caution Turn the turning knob only anti clockwise into 0 position In order to avoid unintended permanent operation the Elmasonic S units are equipped with a safety switch off automatically The unit switches off completely after 12 h perm...

Page 21: ... restrictions to cleaners containing solvents and aqueous cleaners mentioned in sections 8 1 and 8 2 For queries please contact the manufacturer or your supplier Damages caused by non compliance with the instructions given in sections 8 1 and 8 2 will not be covered by the manufacturer s warranty Exclusion of liability 8 1 Limitations of use of cleaners containing solvents Caution Never use flamma...

Page 22: ...e stainless steel tanks when used in high concentrations or with high temperatures during ultrasonic operation are nitric acid sulphuric acid formic acid hydrofluoric acid even diluted Completeness of list not guaranteed Risk of damage to the unit do not use cleaning solutions containing more than 0 5 mass alkali KOH and or NaOH in an ultrasonic cleaning tank The above limitations for the use of c...

Page 23: ... for the cleaning of dental prostheses made of metal ceramcis and plastic The released oxygen refreshes the prosthesis hygienically Chemical cleaning concentrate for the removal of cement and carbonate lime For the cleaning of precious metals ceramics plastics glass and rubber Removes metal oxide cement fluxing media etc Aldehyde free ready to use drill cleaner for instruments made of stainless st...

Page 24: ... and nonferrous heavy metals for the removal of abrasive and polishing pastes Not suitable for soft stones pearls or corals Gentle neutral cleaning concentrate for the jewellery workshop Suitable for soft stones and fancy jewellery Cleaning and brightening of gold silver and platinum jewellery within seconds Not suitable for soft stones pearls or corals Ready to use cleaner Extra gentle mild alkal...

Page 25: ...versal cleaning concentrate alkaline removes oil grease soot coking forge dust finger prints etc Powerful cleaner alkaline in powder form for iron and light metals removes forged and gummed oil and grease grinding and polishing media lacquer and paint remnants wax etc Neutral cleaning concentrate removes oil grease grinding lapping and polishing media dust sweat finger prints etc Mild acid cleanin...

Page 26: ... is necessary to disinfect the transducer tank and the surfaces regularly standard surface disinfectants Electrical security Care of transducer tank Grid of air fan Care of casing Disinfection 9 2 Service life of the transducer tank The transducer tank and particularly the ultrasound transmitting surfaces are wear parts The changes on the surfaces that occur after a certain operating period are vi...

Page 27: ...cialised personnel only Opening by authorised specialised personnel only Risk of electrocution due to live parts inside the unit Pull the mains plug before opening the unit The manufacturer cannot be held responsible for any damage caused by unauthorised maintenance or repair works on the unit CAUTION In case of a break down of the unit please contact the manufacturer or your supplier ...

Page 28: ...190x105x75 4 0 S 60 S 60 H 5 75 4 3 300x151x150 365x186x264 255x115x75 5 1 S 70 S 70 H 6 90 5 2 505x137x100 568x179x214 465x106x50 5 6 S 80 S 80 H 9 4 7 3 505x137x150 568x179x264 455x106x75 6 4 S 90 H 8 3 7 0 335x140x180 400x180x295 289x124x75 5 3 S 100 S 100 H 9 50 7 50 300x240x150 365x278x264 255x200x80 5 9 S 120 S 120 H 12 75 9 00 300x240x200 365x278x321 250x190x115 7 5 S 130 H 13 6 11 3 335x23...

Page 29: ... S 80 150 0 S 80 H 100 120 220 240 37 750 150 600 600 S 90 H 220 240 37 550 150 600 400 S 100 150 0 S 100 H 100 120 220 240 37 550 150 600 400 S 120 200 0 S 120 H 100 120 220 240 37 1000 200 800 800 S 130 H 220 240 37 1100 300 1200 800 S 150 220 240 37 300 300 1200 0 S 180 200 0 S 180 H 100 120 220 240 37 1000 200 800 800 S 300 300 0 S 300 H 100 120 220 240 37 1500 300 1200 1200 S 450 H 200 240 37...

Page 30: ...nic operation in 0 position switch on the turning knob for ultrasonic operation unit is switched off switch on the unit at key on off key ultrasound not pressed press key No ultrasonic function LED ultrasound dark fault of electronics return unit to supplier or manufacturer adverse filling level change filling level switch unit and off and on No ultrasonic operation LEDs of LED cleaning period bli...

Page 31: ...sfactory heating up period no mixing of cleaning liquid e g switch on ultrasound see section 7 2 Unit produces boiling noise during heating up no mixing of cleaning liquid e g switch on ultrasound see section 7 2 temperature sensor does not measure the average temperature no revolution mix liquid manually or by means of ultrasound for low set temperatures do not switch on heating Set temperature i...

Page 32: ...4 Singen Phone 49 0 7731 882 0 Fax 49 0 7731 882 266 e mail info elma germany com Please visit our homepage You will find helpful information and descriptions on our large product range www elma germany com Do you have any queries or suggestions concerning the present unit its operation or the Operating Instructions Please contact us we will be glad to assist Technical Support Phone 49 0 7731 882 ...

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