ELGi EG 11 Operation And Maintenance Manual Download Page 89

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DRIVE SYSTEM E18 (25 HP) -100 & 125 PSI g & E22 (30 HP) - 100,125 & 150 PSI g

S.NO

PART NO.

DESCRIPTION

QTY.

B005106400007

MOTOR 18 kW (25hp)

B005106400008

MOTOR 22 kW (30HP)

---

ADAPTER RING AND AIR END ASSY

X990459

AIREND ASSY -18kW - 100 & 22kW - 150

X990456

AIREND ASSY -18kW - 125

X990407

AIREND ASSY - 22kW - 100

X990461

AIREND ASSY - 22kW - 125

015305730

ADAPTER RING

B005405550018

DRIVE COUPLING

015402508

SPACER - ADAPTOR RING

000906219

HEX BOLT M16 X 65

000906222

HEX BOLT M16 X 80

000948016

HEX NUT M16

000996116

SPRING WASHER M16

015313389

AIREND MOUNTING BRACKET

B001401300003

ANTI VIBRATION MOUNT

000906184

HEX BOLT M12 X 35

000906181

HEX BOLT M12 X 20

000996060

PLAIN WASHER M12

000996112

SPRING WASHER M12

015402687

O - RING

015310460

DISCHARGE PIPE WITH HOSE ASSY

B01506720001

ORIFICE ADAPTOR

015312501

OIL INJECTION HOSE 1/2 INCH

990404070

ORIFICE 1mm, M-M

B004606240001

OIL SIGHT GLASS VALVE 1/8” - C

B009606780003

HEX REDUCER 1/4 X 1/8 BSP

000906185

HEX BOLT M12 X 40

000906211

HEX BOLT M16 X 25

000996061

PLAIN WASHER M16

015402623

COUPLING GUARD - 159 AIR END

000959381

BONDED SEAL WASHER 1/8

B008806100002

1/4” STRAINER ASSY

000959385

1/4” BONDED SEAL WASHER

B009606780009

PMS COUPLING 1/4 BSP X 6MM

Summary of Contents for EG 11

Page 1: ...EG 11 to EG 22 15 HP to 30 HP Standard and Standard VFD 208 230V 460V 3Ph 60Hz EG SERIES ELECTRIC POWERED SCREW AIR COMPRESSOR OPERATION AND MAINTENANCE MANUAL...

Page 2: ...Part Document No 019400022 Rev R08 Print Status April 2017...

Page 3: ...cations 10 Commissioning Process 11 Installation 11 Disposal Of Packing 20 Functional Description 21 Maintenance 27 Maintenance Schedule 41 Decommissioning Dismantling And Putting Out Of Service 42 Di...

Page 4: ..._____________________________________ Year of manufacture ________________________________________________________ Motor ______________HP kW _____________________________________ Capacity ____________...

Page 5: ...ntered in the inside front cover of this manual When ordering spare parts refer to the lists provided in Parts Manual portion and identify the part number Specify the part number and quantity in addit...

Page 6: ...compressor to be reliable safe easy to maintain and friendly to use in meeting your compressed air requirements This user manual will enable you to use the EG series compressor optimally Please famil...

Page 7: ...il UAE and USA EG Series Your EG Series compressor belongs to a family of rotary screw compressors from Elgi The compressor has only two moving parts the rotors which are separated by a thin film of o...

Page 8: ...ction or other components such as a filters Vent pressure by popping up the safety valve N N Keep personnel out of the line of the discharged air when opening hoses or other points of compressed air d...

Page 9: ...medical treatment promptly Wash with soap and water in the event of skin contact Electrical Shock N N Keep all parts of the body and any handheld tools or other conductive objects away from exposed li...

Page 10: ...07 91 80 140 132 112 95 m3 min 2 01 1 81 1 61 1 39 2 61 2 41 2 21 1 95 3 28 3 03 2 58 2 27 3 96 3 74 3 17 2 69 3 Air Discharge temperature o F Ambient Temperature 18 4 Safety valve set pressure psi g...

Page 11: ...requirements of accessibility ventilation and safety Provide electrical power as recommended in the Installation section Select air pipe lines and receivers for your system according to the tables pr...

Page 12: ...for protecting the packaged unit from being damaged Confirm that the front edge of the fork is surely put through the holes with the edges of the fork N N Make sure the fork lift is capable of handlin...

Page 13: ...ned place for fork lift access 3 b mentioned place for pallet truck access HOT AIR OUTLET FROM COOLING FAN AIR INLET FOR MOTOR COOLING 1 NPT MALE AIR OUTLET PIPE FAN1 FAN 2 COMPRESSOR SUCTION AIR IN b...

Page 14: ...or with a level surface capable of supporting the weight of the Compressor refer to the technical specifications is sufficient for installing a EG Series compressor 41 F 11 5 different ways in which t...

Page 15: ...Material Copper Conductor only Power Supply Cable AWG L 15ft 4X8 4X6 4X4 4X4 Upstream fuses A Type RK CC J 63 80 100 125 Switching Fuse Unit A 63 100 100 125 Global Series E11 E15 E18 E22 Motor Power...

Page 16: ...12 0 92 0 34 0 28 0 23 16 13 10 80 6 14 5 01 4 08 1 76 1 44 1 18 0 44 0 36 0 3 20 16 14 90 7 75 6 4 5 17 2 23 1 85 1 49 0 55 0 45 0 37 25 20 17 100 9 62 7 8 6 33 2 69 2 21 1 81 0 066 0 55 0 45 30 25...

Page 17: ...rical work Study the electrical circuit diagram before starting work Transformer tappings OLR settings need to be adjusted according to voltage conditions 230V 460V at site WARNING 11 10 Installation...

Page 18: ...bove its intended pressure Oil filling port Over fill cap Oil level sight glass OIL SIGHT GLASS OIL FILLING PORT OVER FILL CAP NOTE Refill the oil in the tank if the level falls below minimum level Fi...

Page 19: ...the control panel glow This ensures correct incoming wiring sequence and the compressor is ready for start If it is not set right flip the incoming phases for correct wiring sequence Switch ON the com...

Page 20: ...be repeated every six months during storage Motors N N Check the junction box terminals for tightness of the wires N N Apply Grease on the motor use Lithium based or equivalent N N This procedure wil...

Page 21: ...arge stream cooled filtered and then recycled Internal cooling using oil permits the temperature at the compression and to be maintained at approximately 175 F 185 F at an ambient temperature of 86 F...

Page 22: ...trical system 13 4 Functional Description Air Intake System Air is provided to the airend by the air intake system Air Filter Air Filter Bracket Intake Valve Air Filter Clog Indicator The air filter p...

Page 23: ...pressure and the environmental conditions Do not mix different brands or grades of oil this may lead to oil foaming and detoriaration in performance or may damage the compressor Functional Description...

Page 24: ...minutes and starts the compressor automatically on demand Separator element Warning Indicates that the separator element needs to be replaced The compressor does not shut down automatically in this si...

Page 25: ...Check the necessary earthing line in the panel compressor base Starting The Equipment Press the start button green and check that the main motor turns clockwise when viewed from the main motor fan co...

Page 26: ...enoid valve becomes Normally closed NC and the blow down valve opens which releases the sump pressure to atmospheric pressure and the intake valve closes The compressor runs maintaining the minimum su...

Page 27: ...arator tank pressure and allow if to cool for few minutes N N Hold the filter shell and rotate it counter clockwise by hand Assembly of New Oil Filter N N Ensure the gasket of the filter is not damage...

Page 28: ...eturn the separator to its original position hand rotate it in clockwise direction N N Ensure there are no oil leaks from the mating surface In case of leakage check the gasket N N After tightening by...

Page 29: ...onditions or regular periodic intervals Pre Filter Maintenance Prefilter element Prefilter Cartridge Prefilter Cartridge Prefilter cartridge Prefilter element Prefilter cartridge COOLER DRAIN PLUG Swi...

Page 30: ...Downward When the pre filter bottom edge is visible slant the pre filter forward and slide it downwards away from the equipment 3 Pull Forward When the top and bottom edges of the pre filter are free...

Page 31: ...or light detergent N Do not use any Acidic Alkaline chemicals for cleaning N Repeat this process based on dust conditions or regular periodic intervals Cooler Prefilter Compressed Air Compressed air...

Page 32: ...ed in a clean container Drive Coupling N N Coupling is connected in between motor and airend N N Malfunctioning of coupling element results in sound vibration Replacement method of Coupling N N Isolat...

Page 33: ...djust stud protrusion 0 236 to achieve a minimum pressure of 65 psi g 16 7 Screw MPV Separator Body Block N Remove the old MPV kit and replace it with a new one N Grease the new MPV kit N Assemble the...

Page 34: ...a way that flattened part points to the counterweight section of the housing 3 Block rod 12 Install two discs 13 14 acc to drawing The sinter area of the first disc 13 grey has to point away from the...

Page 35: ...Schematic Diagrams Only 16 11 Service Kits N HAK50 90 663868 Note Schematic diagrams only Intake Valve 3 control disc position During assembly 16 17 Detail Rotary drive unit 3 CONTROL DISC POSITION DU...

Page 36: ...Separator block body assembly by using snap ring 1 Cleaning of Internal Surfaces of oil cooler N N For aluminum coolers use a 5 by volume mixture of caustic soda in water Circulate this mixture at 14...

Page 37: ...ssure N N Disconnect the pressure sensor line N N Manually drain the condensate by using manual discharge plug located at the bottom N N Remove the moisture separator from the machine and clean N N Re...

Page 38: ...formulated for the lubrication of all the different types of compressors namely rotary screw rotary vane and reciprocating compressors In order to maximize the value of these synthetic lubricants cer...

Page 39: ...ons 1 After draining and flushing change the oil filter and oil separator 2 Fill compressor with new compressor lubricants and resume normal operations Oil Sample Taking Guidelines ELGI recommends tha...

Page 40: ...xt sample should be taken and sent in for analysis Oil Sample taking Labeling and Shipping Procedure N N We request that customers provide all information as to hazards related to the sample If a haza...

Page 41: ...instructions 15 Check Intake Valve Kit 16 Check Minimum Pressure Valve Kit 17 Check Blow Down Valve Kit 18 Check Replace Solenoid Valve 19 Check Safety Valve 20 Calibrate Switches Gauges Sensors 8000...

Page 42: ...are made of the compressor mainly consists of steel stainless steel cast iron aluminum and plastic parts N N Then scrap the machine in compliance with the laws in force of the country of use Decommiss...

Page 43: ...les change see warning message Main disconnect switch open Close the switch Line fuse blown Replace fuse Control transformer blown Replace fuse Motor starter overload tripped Reset If trouble persists...

Page 44: ...proper ventilation Cooler plugged Clean the cooler pipes Ambient temperature is too high Provide sufficient forced ventilation Low oil level Add oil to correct the level Fan Motor Failure Replace the...

Page 45: ...xcess oil foaming Drain and change the oil Problem Oil leaking through suction side when the unit is switched off Check Remedy Intake valve malfunctioning Check and Replace kit Solenoid Valve malfunct...

Page 46: ...ve pressure regulator valve Check diaphragm and replace if necessary Intake valve malfunction Check and replace kit Soenoid valve malfunction Check and replace kit Problem Excessive operating pressure...

Page 47: ...et per minute cfm lpm 28 32 Cubic metres per hour m3 h lpm 16 667 Cubic metres per minute m3 min Litres 28 32 US gallons liq Litres 3 785 Imperial gallons liq Litres 4 546 Mass M Kilograms Pounds 2 20...

Page 48: ...1 8 M10 24 17 7 M12 40 29 5 M16 120 88 5 M20 160 118 0 M22 351 258 9 M24 447 329 7 M27 654 482 4 M30 888 655 0 M33 1208 891 0 M36 1552 1144 7 M39 2008 1481 0 M42 2481 1829 9 Metric hexagonal head bolt...

Page 49: ...arge Temperature Oil Level in Air Oil Separator Tank Moisture Removal from Air Oil Separator Tank Pre Filter Cooler Cleaning Trip Record Description Comments Operator Sign Start Stop Time Low Normal H...

Page 50: ...scharge Temperature Oil Level in Air Oil Separator Tank Moisture Removal from Air Oil Separator Tank Pre Filter Cooler Cleaning Trip Record Description Comments Operator Sign Start Stop Time Low Norma...

Page 51: ...35 Dos and Don ts 9 P Disposal of Packing 20 Drive System 22 Pre Filter 29 Discharge System 23 R Drive Coupling 30 Receivers for Compressed Air Systems 17 Decommissioning Dismantling and Putting Out...

Page 52: ......

Page 53: ...Neuron II Manual Version 1 8 April 2015...

Page 54: ...2...

Page 55: ...euron 2 Salient Features 11 5 0 5 Input Output Description 13 6 0 6 Main Screen 14 6 1 Important Machine Settings for Users 16 7 0 7 Menu Structure 18 7 1 View 18 7 1 1 Operator 19 7 1 2 Fault Report...

Page 56: ...rd 28 7 5 Customer care 28 7 6 Admin 28 8 0 8 Data Interface 29 8 1 Analog output 29 8 2 DCS Port 29 9 0 9 Construction 29 9 1 Dimension Drawing 29 10 0 10 Example scheduler setting 30 11 0 11 Modbus...

Page 57: ...erential Pressure Oil Filter HSP High sump pressure Temp Temperature AF Air Filter OF Oil Filter Min Minimum Max Maximum VFD Variable Frequency Drive AO Analog Output UL Unload En Enable Dis Disable L...

Page 58: ...lay 128X64 White Backlight Graphical LCD Backlight Adjustable factory default factory default 8 95V tolerance 0 5V Keypad 9 Keys Usage menu keys start stop reset 11 LED status warnings and fault indic...

Page 59: ...30VAC Rated Current 1 8A 230VAC 1 8A 24VDC Leakage Current 0 06 mA in Output Off Condition Switching Delay Off to ON 10 ms Switching Delay ON to Off 5 ms Max Withstands impulse 4500V Usage 6 Pre progr...

Page 60: ...tes and the instruction manual The device may be operated by only trained persons Maintenance and repair may be executed only by trained technical persons who are familiar with the associated dangers...

Page 61: ...ed on 2 1 7 Power Supply It is to be guaranteed that supply voltage corresponds with the specification on the type sign If the device is switched with other devices and or mechanisms then the effects...

Page 62: ...ode Enabled indication LED 4 Start key 12 High Pressure fault LED 5 LED Green Start Red Stop Fault 13 Main Motor fault LED 6 Stop Key 14 Reverse Rotation fault LED 7 Reset Key 15 Air Filter Change ind...

Page 63: ...lt hours Standby hours Start Count Load Count N N 99 fault Reports N N Faults with Date and time stamp Status of the machine at the time of fault etc 4 3 Remote Function both from MODBUS as well as Di...

Page 64: ...or 2 When Auto Restart is enabled Air Oil Separator Glows in Amber colour when 1 Air Oil Separator Service is due based on service hours Main Motor Overload Glows in Red when the main motor overload...

Page 65: ...10 Programmable Relay Pr1 Energized Pin Function Id Active state 1 Common for Main Star and Delta contactors Common 2 Main Contactor Main Energized 3 Star Contactor Star Energized 4 Delta Contactor De...

Page 66: ...fferential Pressure Displays only if Sump Pressure enabled 2 Live Sump Pressure Displays only if Sump Pressure enabled 3 Live Pt1000 Temperature Displays only if Dryer ON enabled UP Set Analog Values...

Page 67: ...RESET key user can acknowledge Standby Compressor in Standby Message 2 Compressor Fault messages Fault Description Pr Probe Failure Discharge Pressure Sensor Probe Failure Tr Probe Failure Temperatur...

Page 68: ...ings for Users 1 Control Mode N N Local User can Start and Stop the Compressor by using local Start Stop key N N Remote User can Start and Stop the Compressor by using Potential Free Digital Input Ref...

Page 69: ...val 12 Low Dew Point System will warn if the dew point temperature is less than the set value If Dryer is enabled 13 High Dew Point System will warn if the dew point temperature is higher than the set...

Page 70: ...Optimum speed when Optimum is ON Only Load condition 4 Machine will be run at Calculated Speed between Min speed to Max speed Based on the customer Utilization when machine in Load with Optimum is OF...

Page 71: ...Restart ON OFF Pressure Unit PSI Bar psi Temperature Unit Fahrenheit Centigrade Pressure Unload pressure X X X b or p bar psi or psi Load pressure X X X b or p Pr Schedule ON OFF Start Sump Press X X...

Page 72: ...1 LEVEL 2 LEVEL 3 View Day report Date DD MM YY L X X Hours St X X Hours UL X X Hours F X X Hours R X X Hours Sby X X Hours STC X X X LDC X X X X X LEVEL 1 LEVEL 2 LEVEL 3 View Service time Remaining...

Page 73: ...psi psi 6 Load Pressure 4 0 bar psi unload pressure 0 5 bar psi 5 5 bar psi bar psi psi Set Delay 7 Warn RST 90 250 90 second 8 Star 6 20 6 second 9 DTR 10 60 10 second 10 RTS 5 30 10 second 11 Stand...

Page 74: ...dule 2 Action on off off 3 Time HH 00 23 00 Hour 4 Time MM 00 59 00 Minute 5 Unload Pressure Load Pressure 0 5 bar psi Max Unload Pressure bar psi 7 5 bar psi bar psi psi 6 Load Pressure 4 0 bar psi U...

Page 75: ...r psi N N Hence if the compressor has higher receiver capacity then the change in pressure will be less slow response system there we have to set the higher value Similarly if compressor has low recei...

Page 76: ...Calibration Dis Pressure Sump Pressure Feed some known current value 4 20mA in pressure channel using a standard recently calibrated meter and enter the offset difference in Neuron II Allowable Range...

Page 77: ...nce the filter is replaced 7 3 5 Clock Date Format is applicable for all menus where as 12hr Time Format is applicable for home screen only Day light saving settings will add 1 or 2 hours from current...

Page 78: ...ord 2 If old password is correct next screen is displayed If wrong means incorrect password message will be displayed 3 Enter the New password 4 Enter the New password again 5 If the new password matc...

Page 79: ...del information DPAF and DPOF for selective models only Max UL Pressure Maximum allowable Unload Pressure settings HSP Compressor will Trip immediately if the Discharge Pressure or Sump Pressure excee...

Page 80: ...ain 750 900 and 1000 in parameter 3 02 4 11 and 6 14 respectively The minimum speed is limited to 1000 rpm Step 2 Set Analog Output High reference Scale of VFD 5V This value between Low reference 100...

Page 81: ...n set the Device ID in menu Operator Machine DCS Port Also Baud Rate Parity data Length Stop Bit are user settable The Modbus data table is provided in the Appendix 9 0 Construction N N Corrosion Dust...

Page 82: ...8 00 18 00 6 6 7 2 8 00 18 00 6 6 8 Day 2 8 00 18 00 6 6 8 8 00 18 00 7 7 5 8 00 18 00 6 6 7 2 Day 3 8 00 18 00 6 6 7 2 8 00 18 00 6 6 8 8 00 18 00 7 7 5 Day 4 8 00 18 00 7 7 5 8 00 18 00 6 6 7 2 8 00...

Page 83: ...vg Utl 100 100 100 75 75 75 50 50 50 25 25 25 Conclusion Equal Utilization of all the 3 Compressor based on Pressure demand It reduces the power consuption since the compressors are utilised based on...

Page 84: ...Initial Draft 1 1 8th July 2009 Pilot Batch S W Version 1 1 1 3 5th Nov 2013 1 1PK3 release 1 1 4 27th Jan 2014 1 1PK3 release 2 1 5 7th May 2014 1 1PK3 VFD additions 1 6 4th June 2014 1 1 1PK3 R04A2...

Page 85: ...EG 11 to EG 22 15 HP to 30 HP Standard and Standard VFD 208 230V 460V 3Ph 60Hz EG SERIES ELECTRIC POWERED SCREW AIR COMPRESSOR PARTS MANUAL...

Page 86: ......

Page 87: ...ystem 12 Cooler Box Sub Assy 14 Cooling System 16 Moisture Separator Sub Assy 18 Base and Canopy Assy 20 Airend Assembly 24 RDS Kit 30 Hose Parts List 32 Spare Kit 33 Insurance Kit Details 34 VFD Sett...

Page 88: ...4 Parts Manual DRIVE SYSTEM E18 25 HP 100 125 PSI g E22 30 HP 100 125 150 PSI g...

Page 89: ...ND MOUNTING BRACKET 1 10 B001401300003 ANTI VIBRATION MOUNT 5 11 000906184 HEX BOLT M12 X 35 4 12 000906181 HEX BOLT M12 X 20 1 13 000996060 PLAIN WASHER M12 9 14 000996112 SPRING WASHER M12 9 15 0154...

Page 90: ...6 Parts Manual DRIVE SYSTEM E11 E15 15 20 HP 100 125 150 175 PSI g E18 25 HP 150 175 PSI g E22 175 PSI g TEMPERATURE SENSOR...

Page 91: ...11 125 PSI 1 X019309 AIREND ASSY 11 150 PSI 1 X019307 AIREND ASSY 11 175 PSI 1 X019355 AIREND ASSY 15 100 PSI 18 150 PSI 1 X990206 AIREND ASSY 15 125 PSI 1 X019316 AIREND ASSY 15 150 PSI 1 X019314 AIR...

Page 92: ...8 Parts Manual AIR INLET CONTROL SYSYTEM INTAKE SUB ASSY 25...

Page 93: ...1 8 B004700770016 ELBOW 90O 18 22 kW 1 9 B004700770002 AIR FILTER ASSY 18 22 kW 1 10 B005000530003 ELBOW CLAMP 18 22 kW 2 11 000906184 HEX BOLT M12 X 35 4 12 000996112 SPRING WASHER M12 4 13 00099610...

Page 94: ...10 Parts Manual AIR INLET CONTROL SYSYTEM INTAKE SUB ASSY...

Page 95: ...SS WORM CLAMP JW 6C13 54 70 2 7 000906184 HEX BOLT M12 X 35 2 8 000906185 HEX BOLT M12 X 40 2 9 000996112 SPRING WASHER M12 4 10 000996108 SPRING WASHER M8 2 11 000996008 PLATE WASHER M8 2 12 0009480...

Page 96: ...12 Parts Manual DISCHARGE SYSTEM...

Page 97: ...00912 OIL SUCTION PIPE 1 21 B010506780003 CONNECTOR 1 2 BSP W O NUT 1 22 000959915 PLUG G1 8 1 23 B010501230004 1 8 NCH BSP MALE ELBOW 1 24 015403609 ELBOW TMS 1 4 X 1 4 NPT 1 25 B009301070008 MINIMUM...

Page 98: ...14 Parts Manual COOLER BOX SUB ASSY...

Page 99: ...ZYP 4 4 000996106 SPRING WASHER M6 4 5 015402391 COOLER BOX MOUNTING BRACKET 1 6 COOLER BOX TOP COVER 1 7 018400036 350 FAN 3 230 400V 10 D Y 60 Hz 15 22 kW 2 018400036 350 FAN 3 230 400V 10 D Y 60 Hz...

Page 100: ...16 Parts Manual COOLER SUB ASSY 31 16 COOLING SYSTEM 8 9 10 11 12 14 13 1 1 1 1 1 1 1 4 5 6 7 8 9 10 11 12 13 COOLER SUB ASSY 31 16...

Page 101: ...06780004 CONNECTOR 3 4 W O NUT 2 3 B010506780005 CONNECTOR 1 1 4 W O NUT 2 4 000983083 SCR SOC HD M8 X 20 10 9 ZYP 6 5 000996108 WASHER SPRING REC SEC M8 6 6 000996058 WASHER PUNCHED M8 6 7 000959386...

Page 102: ...18 Parts Manual EG11 EG18 MOISTURE SEPARATOR SUB ASSY 1 4 5 6 7 6 11 2 3 8 2 9 10 EG11 EG18 MOISTURE SEPARATOR SUB ASSY 12...

Page 103: ...pring washer 4 3 000906117 M8X30 Bolt 2 4 035400026 O RING 37 5 x 3 1 5 015313170 MS Inlet Pipe 1 6 000959438 3 4 Dowty washer 2 7 B000305480003 Moisture separator MS 150 1 8 000906121 M8 X 50 bolt 2...

Page 104: ...20 Parts Manual 1 4 5 6 9 7 2 8 2 3 4 EG22 MOISTURE SEPARATOR SUB ASSY EG22 MOISTURE SEPARATOR SUB ASSY 10...

Page 105: ...ange 1 2 000996108 M8 spring washer 6 3 000906117 M8X30 Bolt 4 4 035400026 O RING 37 5 x 3 2 5 B000305480002 Moisture separator MS365 1 6 015313154 MS Outlet Pipe with flange 1 7 000906121 M8 X 50 bol...

Page 106: ...22 Parts Manual BASE AND CANOPY ASSY...

Page 107: ...14 20 BOLT HEX M12 x 30 14 21 BOLT HEX M10 x 20 5 22 WASHER SPRING M10 1 23 CSK Screw M6x13 12 24 018402244 PANEL CAP DIA 50 1 25 B15204790004 SERVICE DOOR KEY 1 26 015314033 FOAM SET 50Hz 60Hz 1 SET...

Page 108: ...24 Parts Manual AIREND ASSEMBLY 159 DD 25 HP 100 125 PSI 30 HP 100 125 150 PSI Airend Assembly 159 DD 25hp 100 125 PSI 30hp 100 125 150 PSI 31 24...

Page 109: ...14 01 343617 7 LOCKNUT MALE 1 15 01 343617 8 LOCKNUT FEMALE 1 16 22 041038 A PLUG HEX SOCKET 9 17 00 098311 4 SCREW SOCKET HEAD CAP 11 18 00 098311 6 SCREW SOCKET HEAD CAP 2 19 00 098520 4 SCREW SOCKE...

Page 110: ...26 Parts Manual AIREND ASSEMBLY 102 GD 15HP 20 HP 100 TO 175 PSI 25HP 150 175 PSI 30HP 175 PSI Airend Assembly 102 GD 15 hp 20hp 100 to 175 PSI 25 hp 150 175 PSI 30hp 175 PSI 31 28...

Page 111: ...1 34 3607 5 LOCKNUT MALE 1 15 01 34 3607 6 LOCKNUT FEMALE 1 16 22 04 1038 A PLUG HEX SOCKET 1 17 22 04 1038 B PLUG HEX SOCKET 1 18 00 09 8774 0 SCREW HEX SOCKET HEAD GRUB 7 19 00 09 8314 4 SCREW SOCKE...

Page 112: ...28 Parts Manual AIREND ASSEMBLY 102 GD 15HP 20 HP 100 TO 175 PSI 25HP 150 175 PSI 30HP 175 PSI Airend Assembly 102 GD 15 hp 20hp 100 to 175 PSI 25 hp 150 175 PSI 30hp 175 PSI 31 28...

Page 113: ...TION QTY 37 00 09 8308 4 HEX SOCKET HEAD SCREW 1 38 01 34 3609 2 KEY 1 39 99 04 0034 0 RETAINER GEAR 1 40 00 09 8311 3 HEX SOCKET HEAD SCREW 1 41 01 33 3640 9 SEAL HOUSING 1 42 01 34 3608 8 SLEEVE WEA...

Page 114: ...30 Parts Manual RDS KIT 015403668 000959442 008941151 S NO PART NO DESCRIPTION QTY 1 008941151 SWITCH REVERSE ROTATION 1 2 000959442 M14 BONDED SEAL WASHER 1 3 015403668 RDS MOUNTING CONNECTOR 1...

Page 115: ...71 for gear driven 102 models Scavenge line to injection hose 015403998 Scavenge line to A E 015314496 for gear driven 102 models 015316335 Scavenge line to A E for 159 and 159s models 015315241 Scave...

Page 116: ...E KIT 3 012448399 HOSE TANK TO COOLER KIT 4 012448499 HOSE COOLER TO TANK KIT 5 012448599 HOSE OIL INJECTION KIT HOSE PARTS LIST FOR STANDARD VERSION AND STD VFD VERSION Hose MPV to cooler 015312497 o...

Page 117: ...2 100 125 150 psi 5 012474229 EG22 175 psi S NO DESCRIPTION PART NUMBERS QTY 1 OIL FILTER ELEMENT 75 LPM B004800770001 4 2 AIRFILTER ELEMENT B005700770005 2 3 AIR OIL SEPARATOR SPINON B006700770010 1...

Page 118: ...number 012474809 S NO DESCRIPTION PART NUMBERS QTY 1 000959916 ELBOW 1 8 TO 6mm OD 1 2 015311907 PIPE SET F2 US 1 3 015403609 ELBOW TMS 1 4 2 4 015403610 TEE BRANCH TM 1 4 1 5 015403616 ST FITTING 1 8...

Page 119: ...599 6 O Ring and gasket kit 102 Airend 012447699 7 Pulse line return line Corresponding Ferrule and Sleeve kit 102 Airend 012474809 8 Pulse line return line Corresponding Ferrule and Sleeve kit 159 Ai...

Page 120: ...art Stop command given to the VFD from Controller to rotate stop the main motor 4 Run Feedback signal After reaching 40 of speed VFD send a run feedback signal to controller to switch on solenoid valv...

Page 121: ...and is given from Controller to VFD there by compressor motor starts rotating in required direction Once after receiving the start command VFD accelerate compressor motor to 40 speed minimum speed set...

Page 122: ...low speed no speed change wrt pressure The PI settings in the controller to be reduced to have the speed response for the pressure variation The compressor does not develop the required pressure under...

Page 123: ...not exceed the AO scaling range What is the significance of optimum speed setting in the controller If the compressor needs to operate in fixed speed the optimum speed to be enabled in the operator se...

Page 124: ...otor Current Motor name plate SF 125 Motor Nominal Speed Motor name plate 139 Motor Poles Motor name plate 190 Motor Thermal Protection ETR Trip1 191 Motor External Fan Yes 300 Reference Range Min Max...

Page 125: ...615 Terminal 53 High Ref Feedb Value Edit from NII Controller 830 Protocol Modbus RTU 832 FC Port Baud rate 9600 833 Parity Stop bits No Parity 1 Stop bit 843 0 PCD read Configuration 1603 Status word...

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Page 167: ...83 MODEL STICKER FOR REFERENCE ONLY DECALS F2 US...

Page 168: ...84 Parts Manual CONTROL PANEL DOOR OPEN SIDE VIEW CONTROL PANEL DOOR OPEN VIEW DECALS F2 US models Clock Wise Clock Wise For Gear Drive For Direct drive Models Counter FOR VFD MODELS...

Page 169: ...85 TANK ASSEMBLY DECALS F2 US...

Page 170: ...he ultimate customer and not thereafter and only if the product is purchased from authorized dealers of ELGi ELGi disowns liability on account of purchase of any second hand product or purchase otherw...

Page 171: ...Notes...

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Page 177: ...first sale to the ultimate customer and not thereafter and only if the product is purchased from authorized dealers of ELGi ELGi disowns liability on account of purchase of any second hand product or...

Page 178: ...Notes...

Page 179: ...Notes...

Page 180: ...NTS 1 0 8 3 1 8 4 5 2 6 4 0 R 4 POWER CIRCUITCS CONTROL PANEL EG11 22V 460V 60Hz 01 11 12 01 11 12 JAY...

Page 181: ...2 1 A1 X04 RS 485 4 3 6 5 A2 8 7 B2 10 2 1 4 3 6 5 X02 8 7 10 9 2 1 4 3 6 5 8 7 X03 9 12 11 CONNECTION DETAILS 11 12 9 X03 7 8 5 6 3 4 1 2 9 10 7 8 X02 5 6 3 4 1 2 10 1 3 2 R1 R2 4 1 R3 X05 2 3 R4 4...

Page 182: ...NTS 1 0 8 3 3 8 4 5 2 6 4 0 R 4 BILL OF MATERIALSCS CONTROL PANEL EG11 22V 460V 60Hz 01 11 12 01 11 12 JAY...

Page 183: ...NTS 1 0 8 3 5 8 4 5 2 6 4 0 R 4 DOOR HARNESSCS CONTROL PANEL EG11 22V 460V 60Hz 01 11 12 01 11 12 JAY...

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ELGi EG 11, Operation And Maintenance Manual

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