ELGA MEDICA-R200 - US Operator'S Manual Download Page 14

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MEDICA - R200 US Version 01 08/14

Dimensions

Height

1820 mm (71.7")

Width

730 mm (28.75")

Depth

890 mm (35")

Supply weight

180 kg (396 lb)

Operational weight

530 kg (1,168 lb)

Installation

Floor

Connections

Inlet

¾" bsp

Sanitization Drain

¾" bsp

Reservoir drain

¾" bsp

Ion-exchange cylinder inlet

¾" bsp

Ion-exchange cylinder outlet

¾" bsp

Ion-exchange cylinder connection pressure rating

6 bar

Electrical Requirements

Mains input

230 V ac, 50 Hz

115V ac, 60 Hz

System control voltage (not including pumps and UV)

24 V dc

Power consumption (peak demand)

2000 VA

Electrical protection rating

20 amps

Noise level during recirculation

<70 dBA

Summary of Contents for MEDICA-R200 - US

Page 1: ...MEDICA R200 US Operator Manual...

Page 2: ......

Page 3: ...MEDICA R200 US Operator Manual...

Page 4: ......

Page 5: ...ction and use apply to all media in which this information may be placed VWS UK Ltd pursue a policy of continual product improvement and reserve the right to alter without notice the specification des...

Page 6: ...the MEDICA 14 4 3 Connecting the MEDICA 16 5 CONTROLS 20 5 1 PASSkeys 21 5 2 System Preferences 21 5 3 Setting Up Replacement Timers Reminders 28 6 COMMISSIONING 30 6 1 Initial Start Up 30 7 OPERATION...

Page 7: ...s on 43 10 4 Recirculation sanitization 44 11 EMERGENCY BY PASS 46 12 TROUBLE SHOOTING 47 13 CONSUMABLES AND ACCESSORIES 49 14 KEY TO CONTROL PANEL 50 14 1 Alarm Conditions 52 14 2 Replacement Timers...

Page 8: ...ontains full details on installation commissioning and operation of the MEDICA unit If the instructions in this handbook are not followed then the performance of this product and or the safety of the...

Page 9: ...d so that it is easily accessible by all users WARNING THIS APPLIANCE MUST BE EARTHED 2 2 Pressure The main water supply should be isolated and residual pressure released prior to removal of any compo...

Page 10: ...r laboratory medical and industrial applications The supply of purified water is obtained from either an external source or internal technologies Purified water may be distributed around the installat...

Page 11: ...ay be cleared automatically as the RO performance improves RO permeate water enters the reservoir through permeate control valve V2 and fills the reservoir until full 350 liters The RO system will onl...

Page 12: ...ures the resistivity of the water Air is drawn into the reservoir when water is used To maintain water purity in the reservoir and water recirculation distribution system it is necessary to filter the...

Page 13: ...carbon block 0 5 Cylinder of carbon sized correctly to obtain 0 1ppm Silica SiO2 ppm 30 None 30 20 inch cartridge depth filter or use very low RO recovery Fouling Index FI 10 None 10 to 20 20 inch ca...

Page 14: ...bsp Sanitization Drain bsp Reservoir drain bsp Ion exchange cylinder inlet bsp Ion exchange cylinder outlet bsp Ion exchange cylinder connection pressure rating 6 bar Electrical Requirements Mains in...

Page 15: ...Off Data output timed Selectable On Off Remote display configuration Mode address selection Sanitization reminder Selectable On Off Indicators Pre treatment feedwater quality Conductivity Product wate...

Page 16: ...Optional remote display Product Water Specification Frequency 50 Hz 60 Hz Flowrate 18 l min 3 bar 4 8 USGPM 45 psi 21 l min 3 bar 5 6 USGPM 45 psi Distribution Loop Pressure typical 3 bar Distribution...

Page 17: ...MEDICA R200 US Version 01 08 14 Page 13 3 5 RO Permeate Flowrate vs Temperature Nominal Permeate Flowrate vs Temperature 0 5 10 15 20 25 100 125 150 175 200 225 250 Flow L Hr Temperature C...

Page 18: ...technologies are selected for your application 4 2 Positioning the MEDICA Before installation and operation of the MEDICA unit please read and observe the following points Environment The unit should...

Page 19: ...TY SUPPLY BEFORE REMOVING COVERS OR COMMENCING MAINTENANCE WORK COULD RESULT IN DEATH Pipework and Pipework Installation The precise details of each installation will vary according to the individual...

Page 20: ...l the hydraulic connections 2 FOLLOW the manufacturer recommendations for the selected pipework systems and install suitable adapters into the connection manifolds of the MEDICA 3 Refer to Ringmain Lo...

Page 21: ...MEDICA R200 US Version 01 08 14 Page 17 Schematic of typical MEDICA R200 US distribution loop...

Page 22: ...e power socket Note The power cable should be routed avoiding signal cables and sensitive circuitry 5 LOCATE the electrical cover on the top of the unit and REMOVE the eight securing screws and store...

Page 23: ...along with the earth wire from the electrical cover 15 REPLACE the earthing nut and washers and TIGHTEN WARNING THIS APPLIANCE MUST BE PROPERLY EARTHED ENSURE THE EARTH STUD LOCATED NEXT TO THE MCB IS...

Page 24: ...e the controls will be given in the appropriate sections The MEDICA control panel has a range of control icons General operational icons are as follows Further icons are described in the appropriate s...

Page 25: ...ed to control set up and process control functions When the MEDICA unit is started for the first time after installation the following steps should be carried out to set up system preferences Note Sys...

Page 26: ...minute 5 PRESS SHIFT to accept the minute setting and set the seconds to 00 6 PRESS TICK Step 3 Date Used to instigate change reminders it will appear on printed records 1 PRESS SCROLL to edit date OR...

Page 27: ...lities of using water of inadequate purity Step 7 RO permeate quality alarm settings QS1 This screen is used for setting the value at which the RO permeate quality alarm will activate This alarm does...

Page 28: ...op the process and will automatically reset if the temperature returns below the set point 1 PRESS SCROLL to select alarm point increments of 1 ranging from 20 to 50 C OR PRESS TICK to proceed to step...

Page 29: ...day selection Select days that the MEDICA is required to operate by highlighting the appropriate box Monday 1 through to Sunday 7 1 PRESS SCROLL to enter selection screen OR PRESS TICK to proceed to...

Page 30: ...r OR PRESS TICK to proceed to step 18 2 PRESS TICK Note PRESS PRINT during normal operation and data will be transmitted to the recording device Step 18 Remote control station selection node addressin...

Page 31: ...eys OR PRESENT the new User PASSkey to the reader proceed to instruction 3 2 PRESENT the new User PASSkey to the reader 3 PRESS SETPOINT to load new User PASSkey identification 4 REPEAT instruction 2...

Page 32: ...acement Date and proceed to RO Particle Filter Replacement 2 PRESS TICK confirm that resetting is required OR PRESS CROSS to abort reset 3 PRESS TICK Step 4 RO particle filter replacement date 1 PRESS...

Page 33: ...r Replacement Date OR PRESS TICK to accept Replacement Date and complete settings 2 PRESS TICK confirm that resetting is required OR PRESS CROSS to abort reset 3 PRESS TICK Note Two dates are displaye...

Page 34: ...initiation is complete when the display shows three lines of text 3 CONFIRM that the display states the correct unit type If incorrect contact your local ELGA LabWater representative Step 4 Water supp...

Page 35: ...approximately 1 hour before starting to fill the reservoir 3 ALLOW reservoir to fill when the reservoir fills to 80 litres the recirculation system will start automatically 4 ALLOW system to run and m...

Page 36: ...creased distribution pressure 6 bar maximum The MEDICA unit is fitted with a sensor to detect high pressure situations and will shut the unit off if 6 bar is detected If this occurs the unit will alar...

Page 37: ...ity around the distribution loop The sleep period will be entered once the following conditions have been met RO has filled reservoir to 350l or RO is off with a level 240l or RO has finished filling...

Page 38: ...ure Reservoir water volume Permeate quality Permeate temperature 8 3 Recirculation Displayed value Auto scroll Manual scroll Product quality Product temperature Reservoir volume 8 4 Consumable dates T...

Page 39: ...in the following circumstances Six months after initial installation Reservoir overflow indicated by incorrect reservoir volume Quality tests indicate replacement is required Step 1 Replacement of CVF...

Page 40: ...ng a convenient point of use Note Some water may be spilt 3 OPEN front of unit by removing securing screws 4 LOCATE filter spanner found inside of front panel door 5 LOCATE the blue filter 6 PRESS the...

Page 41: ...SSING the red knob on the top of the filter housing Note Some water may be spilt 3 OPEN front of unit by removing securing screws 4 LOCATE filter spanner found inside of front panel door 5 LOCATE the...

Page 42: ...DLING OF THE LAMP CUT RESISTANT GLOVES BE WORN 5 HOLD lamp in gloved hand and PULL firmly on electrical connector to remove 6 DISCARD lamp CAUTION Dispose of lamp in accordance with local authority re...

Page 43: ...der from loop by closing isolation valve V6 4 OPEN bypass valve V7 5 REMOVE connections to ion exchange cylinder making a note of the connection orientation 6 REMOVE cylinder and contact you local ELG...

Page 44: ...m chemical entering the recirculation loop Or Process on Method to allow sanitization of the RO whilst retaining the ability to supply the final application Refer to the correct section before perform...

Page 45: ...be TUBE37548 to underside of filter housing 6 POUR 150ml of Minncare into filter bowl and refit 7 TIGHTEN with filter spanner WARNING ALWAYS ENSURE SAFETY GLASSES AND PROTECTIVE GLOVES ARE WORN WHEN H...

Page 46: ...ound 4 seconds 11 REMOVE filter bowl 12 Remove chemical tube TUBE37548 13 INSTALL new filter FILT50011 14 REFIT filter bowl tighten with filter spanner 15 PRESS TICK 16 PRESS TICK to accept next sanit...

Page 47: ...discard if blocked or 6 months old 7 Empty remaining water out of filter bowl 8 Attach chemical tube TUBE37548 to underside of filter housing 9 Pour 150ml of Minncare into filter bowl and refit 10 TI...

Page 48: ...ing 9 POUR 900ml of sanitant into filter bowl and refit 10 TIGHTEN with filter spanner 11 PRESENT sanitization PASSkey to confirm 12 PRESS PROCESS button Note The unit will now recirculate the sanitan...

Page 49: ...exchange cylinder 20 REFIT LC160 0 2 m filter See section 9 3 Replacing bacterial and particulate filter 21 STORE sanitization tube TUBE37548 in safe place 22 PRESS TICK to complete process 23 PRESS T...

Page 50: ...CA R200 US 2 CLOSE the return valve in the recirculation loop 3 OPEN the emergency by pass valve installed in the feed to the ion exchange cylinder 4 ENSURE the feed pressure into the ion exchange cyl...

Page 51: ...ck cylinder is in line and not isolated from the distribution loop Replace ion exchange cylinder See section 5 step 9 and step 10 Installation replacement of ion exchange cylinder If problem persists...

Page 52: ...secure pipework to stop vibration Check air is not being drawn into the recirculation loop If problem persists call Customer Services PASSkey not recognized PASSkey not valid Request registration with...

Page 53: ...treatment filter 6 months 2 years LC160 0 2 m filter 6 months 2 years Service Life is an estimate only and will depend on the application and feed water quality Care should be taken to order the corr...

Page 54: ...tion Scroll back Locked Step back Level sensor disconnect Bell Menu Standby Mute alarm Bypass DI Night Calibration point Node Cancel sample Option OFF Cancel Option ON Rinse Output Clock Pause Connect...

Page 55: ...ION ICON DESCRIPTION Fast timer Reset Feed Right Fill Sample Filter Sanitization PASSkey Insert filter RO Sanitization reminder Filter recirc loop Sanitization rinse Add chemical Scroll Low pressure s...

Page 56: ...be made by ELGA trained service engineers Low feed pressure icon flashing Inlet pressure to RO pump low check pre treatment filter are not blocked and water supply is on Ensure sufficient feed pressu...

Page 57: ...creen Replacement Reference Vent filter replacement See section 5 3 step 2 RO particle filter replacement See section 5 3 step 4 0 2 m filter replacement See section 5 3 step 5 UV lamp replacement See...

Page 58: ...notifies VWS UK Ltd promptly of any such defect The exclusive remedy provided herein shall not be deemed to have failed of its essential purpose so long as VWS UK Ltd is willing and able to repair or...

Page 59: ...ned by any customer from the use of its process systems Products or components manufactured by companies other than VWS UK Ltd or its affiliates Non VWS UK Ltd products are covered by the warranty if...

Page 60: ...strial Park High Wycombe Bucks HP14 3BY UK Tel 44 0 203 567 7300 Fax 44 0 203 567 7205 E mail techsupport elgalabwater com For the address of your nearest ELGA LabWater Sales and Service office visit...

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