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STO FUNCTION 
APPLICATION MANUAL

 

 

SINUS PENTA 

PENTA MARINE 

IRIS BLUE

  

 

11/

27

 

The circuit operation is straightforward, and similar to the previous example. 
In  both  cases,  the  ENABLE-A  and  ENABLE-B  command  circuits  shall  be  carried  out  with  care  on  the 
cables layout, avoiding that possible damage to cable insulation could result in unwanted circuit excitation. 
In particular, shielded cables are recommended if the signals shall be routed for long distances and cables 
might be damaged. 
In this case, 

the shield shall be connected to the 0Vdc circuit. The ‘0’ terminal beside the ‘S’ terminal and 

terminal “22” shall be used for the connection of the cable shield to the 0Vdc/CMD circuit. 
If  the  shielded  cable  is  severed,  the  short  circuit  between  the  shield  and  the  internal  conductor  will  de-
energize the affected ENABLE circuit, guaranteeing the activation of the STO function. 
 

 

WARNING

 

The Safe Torque Off function does not cut off the mains voltage and auxiliary 
circuits from the drive. Therefore, maintenance work on electrical parts of the 
drive or the motor can only be carried out after isolating the drive system from 
the mains supply. 

 

 

NOTE 

The Safe Torque Off function can be used for stopping the drive in emergency 
stop  situations.  In  normal  operating  mode,  it  is  recommended  not  to  stop  the 
drive  by  using  the  Safe  Torque  Off  function.  If  a  running  drive  is  stopped  by 
using  the  Safe  Torque  Off  function,  the  drive  will  trip  and  perform  a  coast  to 
stop.  If  this  is  not  acceptable,  e.g.  causes  danger,  the  drive  and  machinery 
must be stopped using the appropriate stopping mode instead of  adopting the 
STO function.

 

 

 

NOTE 

Note  concerning  permanent  magnet  motor  drives  in  case  of  multiple 
IGBT power semiconductor failure: 

Due  to  the  possible  DC  output  voltage  present  for  certain  multiple  IGBT 
failures,  in  spite  of  the  activation  of  the  Safe  Torque  Off  function,  the  drive 
system  can  produce  an  alignment  torque  which  maximally  rotates  the  motor 
shaft by 180/p degrees (p is the pole pair number). 

 

 

NOTE 

It  is  recommended  to  route  two  separate  conductors  for  the  ENABLE-A  and 
ENABLE-B input signals to the drive. This  will avoid common failures that can 
result in an unwanted deactivation of the STO function. 

 
 

 

Summary of Contents for IRIS BLUE

Page 1: ...damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must b...

Page 2: ...ACING AND DIAGNOSTICS 22 6 1 COMMISSIONING 22 6 2 MAINTENANCE 22 6 3 DECOMMISSIONING 22 6 4 DISPOSAL 22 6 5 ALARM MESSAGES GENERATED BY THE DRIVE 23 7 COMPONENTS FOR STO APPLICATIONS 24 7 1 ES927 BOAR...

Page 3: ...7 Figure 4 Installation example of a Sinus Penta S75 S80 7 Figure 5 Example schematic diagram of STO function with Safety Relay PILZ PNOZ X3 for safe power cut off 9 Figure 6 Example schematic diagra...

Page 4: ...isolation may be necessary The STO is a function that allows stopping the motor in a safe way if externally demanded The STO function removes power from the motor by disabling the PWM commands from t...

Page 5: ...arine and Iris Blue product lines share the same sizes and physical appearance as the Sinus Penta the only differences lie in the control functions and the selection of power conversion components opt...

Page 6: ...SINUS PENTA PENTA MARINE IRIS BLUE STO FUNCTION APPLICATION MANUAL 6 27 Figure 2 Installation example of a Sinus Penta S64 S70 S2 R2 T2 T1 R1 S1 U1 V1 S64 S65 S70...

Page 7: ...ON APPLICATION MANUAL SINUS PENTA PENTA MARINE IRIS BLUE 7 27 Figure 3 Installation example of a Sinus Penta S74 Figure 4 Installation example of a Sinus Penta S75 S80 S75 includes two power supply un...

Page 8: ...he STO function disables the control voltage of the power semiconductors of the drive output stage thus preventing the inverter from generating the voltage required to rotate the motor see diagram bel...

Page 9: ...reset when after deactivating the Emergency Stop the RESET push button is pressed in this case 13 14 and 23 24 are closed and 24Vdc power supply is restored to the ENABLE A and ENABLE B inputs of the...

Page 10: ...SINUS PENTA PENTA MARINE IRIS BLUE STO FUNCTION APPLICATION MANUAL 10 27 Figure 6 Example schematic diagram of the STO function with simple emergency pushbutton...

Page 11: ...e work on electrical parts of the drive or the motor can only be carried out after isolating the drive system from the mains supply NOTE The Safe Torque Off function can be used for stopping the drive...

Page 12: ...SINUS PENTA PENTA MARINE IRIS BLUE STO FUNCTION APPLICATION MANUAL 12 27 2 ES927 CONTROL BOARD Figure 7 Top view of ES927 M9 Pin 1 Label S ENABLE B M4 Pin 2 Label 15 ENABLE A LEDs and Display...

Page 13: ...ARINE IRIS BLUE 13 27 Figure 8 Front view of terminal blocks for ES927 Figure 9 LEDs and Display on ES927 LED L9 SCK2 LED L8 SCK1 LED L2 PWM ENABLE LED L1 RUN LED L6 5V LED L5 15V LED L4 15V Display M...

Page 14: ...uts is de energized the STO function is active and stops the drive the drive can start only after the STO inputs have been energized and the drive faults if any have been reset CAUTION The STO functio...

Page 15: ...N APPLICATION MANUAL SINUS PENTA PENTA MARINE IRIS BLUE 15 27 The STO function breaks out the PWM logic signals at ES927 control board level therefore it is completely independent of the power size of...

Page 16: ...s performed by the board CPU under firmware control This is an additional verification of the STO related signals and the result if failing is reported as alarm A140 When the alarm trips the drive ope...

Page 17: ...e LIGHT OFF If at least one of the internal and intermediate PWM signals are not at the proper logic level or at least one of the related components are NOT correctly working one or both the Diagnosti...

Page 18: ...ardware proof test circuit based on redundant logic gates reads the dedicated Enable commands for the PWM signal buffers inserted in the two channels of the STO function circuit The Enable command of...

Page 19: ...signal logic level configuration is correct and all related components are correctly working then the Diagnostic LED PWM Enable L2 is LIGHT OFF Test Result FAIL Diagnostic LED PWM Enable L2 is LIGHT...

Page 20: ...afety function must be carried out by an authorized person having adequate expertise and knowledge of the safety function The test must be documented and signed by the authorized person 5 3 Performing...

Page 21: ...he drive hardware manual Close the disconnector and switch the input power on Test the operation of the STO function as specified by the DT01 test procedure DT01 Periodic Proof test Diagnostic LEDs Sy...

Page 22: ...put terminals do not need any maintenance Maintain the drive as per the instructions given in the drive hardware manual 6 3 Decommissioning If the ES927 board or wire sets are replaced inside the modu...

Page 23: ...ult Cause What to do A140 Torque Off not Safe Internal hardware logic or firmware failure User could try to reset the alarm In case of persistent alarm board ES927 is damaged board decommissioning and...

Page 24: ...llation environment Pollution degree 2 or better according to IEC 61800 5 1 Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dr...

Page 25: ...Manufacturer New Elfin Part Number 020PTFASRK 020GE02 7 4 Switch Proposal to be used with Prevention of Unexpected Start up Function Implemented with STO for STO Application Type A lockable selector...

Page 26: ...C 61508 EN 61800 5 2 EN ISO 13849 1 are listed below Data apply to all sizes of inverter of Sinus Penta Iris Blue and Penta Marine line IEC 61508 EN ISO 13849 SIL PFHG HFT SFF DC Category PL CCF 3 2 3...

Page 27: ...oted channels D Dangerous failure rate per hour of a channel in a subsystem equal to 0 5 DD Detected dangerous failure rate per hour of a channel in a subsystem sum of all the detected dangerous failu...

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