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TRANSMIT - RECEIVE TESTS (Using a power supply)

Before completing the assembly, we will want to power up and test the Transmit-Receive Section. See Figure 6-12
for these tests.

Figure 6-12

B

A

C

1k

5W Resistor

48VDC

Power Supply

Modular Jack

Green - Type A
Red - Type B

Telephone Cord

+

CAUTION: This test and succeeding tests involve 48VDC. This voltage is potentially hazardous. Use great
care when working with these voltages. Always turn the power supply OFF before touching any wires on the
power supply, PC board or modular jack.

Test Equipment Needed (not provided)

• 48VDC power supply
• 1k

5W resistor

• 48VDC voltmeter

1. Turn the power supply OFF.

2. Solder one side of the 1k

5W resistor to the wire from the modular jack as shown in figure 6-12

3. Connect the other side of the resistor and the other wire from the modular jack to the 48VDC power supply

as shown in Figure 6-12.

4. Plug the telephone cord into the modular jack.

5. Set the voltmeter to read 48VDC and connect as shown in the Figure 6-12. Position the PC board so that

the telephone is off the hook (hook switch not depressed). Turn the power supply ON and adjust it for 48VDC
on the meter.

6. To measure the input voltage to the diode bridge, connect the negative voltmeter lead to the negative power

supply terminal and the positive voltmeter lead to point “C”. Record the Input Voltage: _________

7. To obtain the voltage across the diode bridge, connect the positive voltmeter lead to the cathode of D1 (point

A in Figure 6-12) and the negative voltmeter lead to the anode of D2 (point B in the figure). Record the
Output Voltage: ___________

8. To obtain the voltage across the diode bridge, subtract the Output Voltage (step 7) from the Input Voltage

(step 6). The difference should be between 1.3 and 1.9VDC. If the voltage difference is not within these
limits, then unplug the telephone cord from the modular jack and:

a) Be sure that the telephone is off the hook (hook switch not depressed).

b) Check diodes D1 through D4. Be sure that they are installed according to the polarity markings on the

PC board.

Type A

Type B

Green

Red

Red

Green

Red - Type A
Green - Type B

Summary of Contents for AK-700

Page 1: ...ht 2006 1994 Elenco Electronics Inc Revised 2006 REV N 753700 No part of this book shall be reproduced by any means electronic photocopying or otherwise without written permission from the publisher E...

Page 2: ...R11 R21 100k 5 1 4W brown black yellow gold 161000 2 R10 R14 150k 5 1 4W brown green yellow gold 161500 1 R8 1M 5 1 4W brown black green gold 171000 Diodes QTY SYMBOL VALUE DESCRIPTION PART 4 D1 D4 1N...

Page 3: ...ellow 6 814420 1 Wire 26AWG Stranded Red 2 834520 1 Wire 26AWG Stranded Red 4 834521 4 Wire 26AWG Stranded Gray 3 834530 1 Wire 26AWG Stranded Orange 2 834523 1 Ribbon Cable 1 9 wires 879009 1 Solder...

Page 4: ...ch SPDT S1 S3 Switch SPDT Hook S2 5 8 Screw 1 4 Screw BAG 5 Microphone Microphone Pads Buzzer Buzzer Pad Modular Jack Label Cover BAG 6 Ribbon Cable Solder Wire Battery Snap BAG 7 Contact Keypad Push...

Page 5: ...eir actual value printed on them Some capacitors may have their value printed in the following manner The maximum operating voltage may also be printed on the capacitor Second Digit First Digit Multip...

Page 6: ...pose of the telephone is to transmit and receive voice signals allowing two people with telephones to communicate with each other To be of practical value the telephone must be connected to a switchin...

Page 7: ...accept the number being called a dial tone is sent to the calling telephone The dial tone stops when the first digit is dialed Dialer There are two types of dialers pulse and tone Pulse Dialer Pulse d...

Page 8: ...hanically connected to switch SR1 Similarly each of the other rows and columns are connected to their corresponding switch Thus pressing any key closes two switches and generates two frequencies Press...

Page 9: ...e is alternately attracted to one coil and then the other The hammer attached to the armature thus strikes one bell and then the other to produce the ringing sound Induction Coil Balance Network When...

Page 10: ...mponent Lead Solder Soldering Iron Drag Foil 1 Solder all components from the copper foil side only Push the soldering iron tip against both the lead and the circuit board foil 2 Apply a small amount...

Page 11: ...hematic Diagram The capacitor C1 blocks the 48VDC that is present on the inputs when the phone is on the hook To signal an incoming call the Central Office places a 90VAC 20Hz signal on top of the 48V...

Page 12: ...flat side in the same direction as marked on the PC board Figure D Use a discarded resistor lead for a jumper wire Leave about a 1 16 space between the jumper and the PC board 1 16 R3 47k Resistor yel...

Page 13: ...the buzzer to the PC board Identify the red and orange wire and cut a 2 piece of wire off of the 3 gray wire If needed strip 1 8 of insulation off of each end Tin the buzzer with solder in the locati...

Page 14: ...hown in Figure 6 3 Check that the telephone cord wires are soldered correctly c Check that transistor Q1 is a 9014C and is mounted with the emitter base and collector leads as shown in the assembly in...

Page 15: ...ctor leads as shown in the assembly instructions d Check that R5 R6 and R7 are the correct values e Check for bad solder joints and solder bridges 5 Put the ringer switch to OFF toward the edge of the...

Page 16: ...ircuit regardless of the polarity of the input This is done to protect the integrated circuit and other components that may be damaged by a reversal of polarity When the hook switch is not depressed t...

Page 17: ...re F Q4 9013 Transistor see Figure C R16 15k Resistor brown green orange gold Q3 2N5551 Transistor see Figure C R10 150k Resistor brown green yellow gold R12 3 3k Resistor orange orange red gold Q2 2N...

Page 18: ...the microphone Bend the wires and very carefully solder the wires to the microphone as shown in Figure 6 8 Peel the backing off of one side of the microphone pads and place them onto the microphone a...

Page 19: ...are mounted as shown in the assembly instructions d Check that the resistors just installed are the correct values as shown in the assembly instructions e Check the hook switch and the wires to the P...

Page 20: ...C and connect as shown in the Figure 6 12 Position the PC board so that the telephone is off the hook hook switch not depressed Turn the power supply ON and adjust it for 48VDC on the meter 6 To measu...

Page 21: ...lead to the anode of D2 point B in Figure 6 12 Record the Output Voltage ___________ 14 To obtain the voltage across the diode bridge subtract the Output Voltage step 13 from the input voltage step 12...

Page 22: ...illator The IC HM9102 has a built in oscillator clock which is used for tone generation and other timing functions Because the frequency of dialing tones must be precise for the Central Office to reco...

Page 23: ...orange orange red gold D5 1N4148 see Figure E R23 10k Resistor brown black orange gold R9 100k Resistor brown black yellow gold R22 15k Resistor brown green orange gold IC1 IC Socket IC1 HM9102 IC see...

Page 24: ...te see Figure 6 18 BE SURE THAT THE 2 BUTTON IS IN THE HOLE MARKED ABC With the contact pad laying flat on the front side insert the keyboard s PC board under the two upper restaining tabs Push the lo...

Page 25: ...ent notch as shown in the assembly instructions c Check that diodes D5 D6 and D7 are installed with the polarity markings as shown in the assembly instructions d Check the ribbon cable for broken wire...

Page 26: ...structions d Check the ribbon cable for broken wires check switch S3 e Check for bad solder connections and solder bridges Look closely at the IC and the ribbon cable The pads on these components are...

Page 27: ...C board and does not extend out over the edge of the top case c Make sure that no leads from the PC board touch the 1 4 screws mounting the keypad d Be sure that the keyboard PC board does not hit the...

Page 28: ...The voltage should be between 5 and 12 5VDC Input Voltage _______________ 6 To measure the input current to the telephone measure the voltage across the 1k resistor Connect the negative voltmeter lead...

Page 29: ...e switch to the pulse position 3 Set the voltmeter to read 48VDC Turn the power supply ON and adjust it for a reading of 48VDC on the voltmeter 4 Set the oscilloscope as follows Coupling AC Sweep 10mS...

Page 30: ...OFF 7 Have your instructor verify the ringer test just performed Instructor s approval _______________________ If any of the above tests should fail a Check for broken wires on the keyboard speaker b...

Page 31: ...a modular jack if your telephone is to be installed in the same place or 2 install a modular jack in a new location and connect it to the hard wired jack with a length of 4 conductor telephone wire Mo...

Page 32: ...hone service wire Connect the two green wires and tighten the screw Fasten the red telephone service wire to the red telephone cable wire in the same way Fasten the remaining wires in the same way If...

Page 33: ...32 SCHEMATIC DIAGRAM...

Page 34: ...se found in your radio and TV B an integrated circuit C an FET amplifier D an electret microphone 6 Sidetone is A the frequency band on either side of the voice signal B the tone a caller hears when t...

Page 35: ...is flowing Pulse Dialing A dialing system in which the number of pulses on the local loop represents the number dialed Ring Wire The red negative wire of the local loop Sidetone The sound heard from t...

Page 36: ...99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

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