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10

EN

Operating and assembly instructions S-HP

www.elektror.com

9016325 01.20/07

CONTENTS

1   MACHINE SPECIFICATIONS
2   INFORMATION ON TRANSPORT, HANDLNG AND

 

STORAGE OF THE MACHINE

3    INFORMATION ON PUTTING INTO SERVICE
4    INSTRUCTIONS FOR OPERATION AND USE
5    INSTRUCTIONS FOR MAINTENANCE
6    SAFETY RELATED INFORMATION ON

 

TAKING OUT OF OPERATION AND REMOVAL

7  LIABILITY AND EXCLUSION OF LIABILITY
8    DECLARATION OF INSTALLATION CONFORMITY 

 

PURSUANT TO ANNEX II 1 B

9    BROKEN VIEW DRAWING
10   GENERAL SPARE PARTS LIST
11   TECHNICAL SPECIFICATIONS
12 INDICATIONS 

ACCORDING TO ERP IMPLEMENTING

 REGULATION 

327/2011

These Operating and Assembly Instructions should be avail-

able to operating personnel at all times. Read these Operat-

ing and Assembly Instructions carefully before installing and 

putting the blower into service. 
Subject to change without prior notice. If in any doubt, the 

manufacturer should be consulted. This document is protect-

ed by copyright. It must not be disclosed to third parties with-

out our express written consent. Any form of duplication or 

recording and storage in electronic equipment is forbidden.

1 MACHINE SPECIFICATIONS

Please refer to the cover sheet for our address.

For details of the scope of these Operating and Assembly 

Instructions, please refer to the Declaration of Installation 

Conformity pursuant to Annex II 1 B.
The technical speci

fi

 cations on page Seite 20 apply to 

the standard version. Your blower’s speci

fi

 cations may dif-

fer from these speci

fi

 cations (refer to nameplate). If this is 

the case, please refer to the enclosed, additionally applicable 

documents or your own applicable Operating and Assembly 

Instructions.

Nameplate

The data on the rating plate is applicable to connection, 

maintenance and ordering of spare parts. Also refer to the 

rating plate for the serial number of the appliance and its year 

of manufacture.  

 Typ                                                              Nr.

    kW cos                                              kW cos
    Hz                            min

-1                                  

min

-1                                 

Hz

         Mot. EN 60034-1       IP      W-Kl.F

                         V                                                 V

                             A                                                 A

  

D-73760 Ostfildern

  Germany

1.1 Designated use

The blowers are exclusively designed for conveying gase-

ous media without solids. 
Solid particles or contaminants must be removed by a 

fi

 lter 

unit before entering the blower.
The resistance should be checked against 1.4301 for opera-

tion with aggressive media. We recommend a condensed 

water borehole at the lowest point in the housing in the event 

of the formation of condensation.
Use of the blowers for

• abrasive,

• sticky,

• toxic or

• potentially explosive
media is not permissible.
The maximum temperature of the conveyed medium must 

not exceed -20°C to +80°C in the standard version. Special 

versions 

fi

 tted with a thermal barrier on request.

A series or parallel connection of fans is only possible after 

consultation with Elektror.

The blower is not suitable for installation outdoors without 

special measures. The blower is fundamentally designed for 

S1 operation (continuous operation). However, a maximum 

of 30 switching operations per hour are permitted.
The standard model of the blower is not designed for install-

ing or conveying in an explosive atmosphere.
Special versions for applications not mentioned above are 

available on request. Remodelling and modi

fi

 cation of the 

blower are not permitted. In the case of special equipment, 

the enclosed supplementary Operating and Assembly In-

structions must be observed and adhered to. The supple-

mentary instructions di

 er in certain respects from these Op-

erating and Assembly Instructions.
Elektror blowers o

 er a high level of operational reliability. 

As the blowers are high-powered machines, the safety in-

structions must be strictly observed in order to avoid injuries, 

damage to objects and to the machine itself.

1.2 Mechanical hazards

The mechanical hazards in Elektror blowers have been mini-

mised in accordance with the current state of the art, as well 

as the requirements for safety and health protection. To elimi-

nate any further risk on the part of the operator, we recom-

mend that suitable protective gear be used and worn during 

all lifecycle phases of the appliance (please refer to the in-

structions below).

1.3 Hazards arising from reaching in and unexpected 

 start-up

The rotating parts inside the appliance pose a high risk of 

injury during operation. Before opening, reaching in or insert-

ing tools into the appliance, always shut it down and wait 

until all moving parts come to a standstill. Make sure the ap-

pliance is reliably protected against restarting while work is 

in progress.
Also make sure that no hazardous situation can occur as a 

consequence of restarting after shutdown, e.g. as a result of 

a power cut or blockage.

1.4 Weight and stability

Beware of falling hazards during transportation and installa-

tion in particular. Refer to 2.1 – Transportation and handling, 

as well as 3.2 – Installation and assembly.

1.5 Suction e

 ect

The blowers produce a powerful suction e

 ect.

Warning!

Objects, items of clothing and also hair can be 

sucked into the intake port. Risk of injury!

Do not stand near the intake opening during op-

eration. The blower must not under any circum-

stances be operated with the intake port open, 

and should, therefore, be covered with a wire 

guard in conformity with DIN EN ISO 13857

(danger of injury from impeller!).

Summary of Contents for S-HP 265/18

Page 1: ... 0 Telefax 49 711 31973 5000 info elektror de www elektror de S HP Elektror Edel stahl Hochdruck ventilatoren Betriebs und Montageanleitung DE Elektror Stainless Steel High Pressure Blowers Operating and assembly instructions EN S HP 265 18 S HP 265 33 S HP 290 30 S HP 335 30 S HP 365 18 S HP 380 30 S HP 395 30 S HP 470 35 ...

Page 2: ... maximale Temperatur des Fördermediums darf bei der Serienausführung 20 C bis 80 C nicht überschreiten Son derausführungen mit Temperatursperre auf Anfrage Eine Reihen oder Parallelschaltung von Ventilatoren ist nur nach Rücksprache mit Elektror möglich Der Ventilator ist ohne besondere Maßnahmen nicht für die Auftstellung im Freien geeignet Der Ventilator ist grundsätz lich für S1 Betrieb Dauerbe...

Page 3: ...en ungünstigen Einzelfällen ist eine Schalldäm mung erforderlich Messungen durch den Betreiber werden empfohlen Die Schalldämmung muss der Betreiber vor nehmen damit die gesetzlich zugelassenen Höchstwerte an Arbeitsplätzen in der Umgebung des Ventilators nicht über schritten werden Schalldämmung jeglicher Art darf zu keiner unzulässigen Erhöhung der Umgebungstemperatur über max 40 C am Antriebsmo...

Page 4: ... alleine 3 2 Aufstellen Montage Ventilator vor Witterung geschützt horizontal aufstellen siehe auch 1 1 Bei Außenaufstellung ist generell ein Wit terungsschutz vorzusehen der die Vorgaben unter 1 1 Bestimmungsgemäße Verwendung erfüllt und den Ventila tor vor Wettereinflüssen schützt Auch im anschließenden Betrieb keinen Schwing oder Stoßbelastungen aussetzen Zulässige Schwingungswerte Ventilator S...

Page 5: ...n Frequenzumrichtern vom Typ Kostal INVEOR sind maximale Leitungslängen bis 3 m beim Typ Lenze MOTEC bis 10 m zulässig Weitere Infor mationen zur motornahen Wandmontage können den original Betriebs und Montaganleitungen der jeweiligen FU Hersteller entnommen werden In allen oben genannten Fällen müssen die elek trischen Verbindungsleitungen zwischen Motor und Frequenzumrichter mit geeigneten abge ...

Page 6: ...elklappe Der Ventilator darf keinen Schwing oder Stoßbelastungen ausgesetzt werden 4 2 Frequenzumrichterbetrieb Durch den Einsatz eines Frequenzumrichters ist ein großer Drehzahlstellbereich möglich wobei nur eine geringe belastungsabhängige Drehzahldifferenz zwischen Leerlauf und max Belastung der Ventilatoren auftritt Für den störungsfreien Betrieb der Ventilatoren ist es wichtig dass der Umricht...

Page 7: ...en nur vom Hersteller ausge führt werden Bei Reparaturen Veränderungen oder Austausch von Bauteilen durch Dritte über nehmen wir keine Haftung 5 1 Kugellager Hinweis Die Ventilatoren sind mit geschlossenen Rillen kugellager ausgestattet welche keine Nach schmierung benötigen Hinweis Die Kugellager bei der Instandhaltung und vor jeder Wiederinbetriebnahme prüfen Der Betrieb ist nur mit einwandfreie...

Page 8: ...m Edel Stahl Kupfer und Kunststoff Es gibt jedoch auch Bauteile die eine besondere Behandlung be dürfen z B Frequenzumrichter Gesetzliche nationale und örtliche Entsorgungs und Recyclingvorschriften müssen eingehalten werden 7 HAFTUNG UND HAFTUNGSAUSSCHLUSS Die Verantwortung für die bestimmungsgemäße Verwen dung des Gerätes trägt der Betreiber Die Firma Elektror lehnt jede Haftung für nicht bestimm...

Page 9: ...ist so lange untersagt bis festgestellt wurde dass die Maschine in die die unvollständige Maschine eingebaut werden soll den Bestimmungen der Maschinenrichtlinie 2006 42 EG entspricht Die folgenden harmonisierten Normen wurden angewandt DIN EN ISO 12100 2011 Sicherheit von Maschinen allgemeine Gestaltungsleitsätze Risikobeurteilung und Risikominimierung DIN EN 60034 1 2011 Drehende elektrische Mas...

Page 10: ...conveyed medium must not exceed 20 C to 80 C in the standard version Special versions fitted with a thermal barrier on request A series or parallel connection of fans is only possible after consultation with Elektror The blower is not suitable for installation outdoors without special measures The blower is fundamentally designed for S1 operation continuous operation However a maximum of 30 switch...

Page 11: ...n may be necessary it is rec ommended that emission levels be measured by the opera tor Sound insulation must be provided by the operator to avoid exceeding the statutory maximum levels at the work place and in the immediate vicinity of the blower No sound insulation of any kind whatsoever should cause the ambient temperature to exceed 40 C at the drive motor this is not permissible 1 10 Electrica...

Page 12: ...e provided that fulfils the requirements listed in 1 1 Intended Use and protects the blower from the influences of the weather Do not subject the blower subsequently to vibration or impact loads during operation Permissible vibrational load on blower refer to ISO 14694 BV 3 Measurement at the flange bearing shield preferably near the bearing Measuring point Measuring direction Maximum permissible ...

Page 13: ...cturer The electrical con necting cables between the motor and frequency converter in the above cases must be suitable shielded cables laid using the shortest route and without clamping and plug in connections and connected correctly at both sides The shielding braid in the connecting cables must be connected fully continuously and on both sides i e to the frequency converter and motor and at low ...

Page 14: ...equal to or greater than motor power output Converter current equal to or greater than motor current Converter output voltage equal to rated motor voltage Supply voltage max 480V including 5 voltage tolerance The pulse frequency of the converter should be 8 kHz since a lower pulse frequency can cause very noisy motor operation The values for the maximum minimum frequency can be found at 1 11 The c...

Page 15: ...ervicing personnel who must make a safety judgement Devices Minimum ball bearing service life Horizontal motor shaft Vertical motor shaft S HP range 22 000 Hours 11 000 Hours Ball bearing change recommendation Prior to reaching the minimum service life 30 months following delivery at the latest Check after 6 months storage time change if necessary 5 2 Seals and radial shaft sealing rings Sealing e...

Page 16: ... intended use This shall also apply in particular to use in special applica tions and under operating conditions that have not been spe cifically agreed with Elektror Elektror shall not accept any liability for any modifications or alterations to the device or accessories supplied Likewise Elektror shall not be liable for improper delayed neglected maintenance Neither shall it be liable for any cl...

Page 17: ...tted until it has been verified that the machine in which the partially completed machine is to be installed complies with the provisions of the Machinery Directive 2006 42 EC The following harmonised standards were applied DIN EN ISO 12100 2011 Safety of machinery General principles of design Risk assessment and risk reduction DIN EN 60034 1 2011 Rotating electrical machines Part 1 Rating and per...

Page 18: ...18 DE Betriebs und Montageanleitung S HP www elektror de 9016325 01 20 07 9 EXPLOSIONSZEICHNUNG BROKEN VIEW DRAWING 1 2 3 4 4 4 5 6 7 8 12 10 11 13 14 9 15 17 16 18 ...

Page 19: ...latorgehäuse Blower housing 9 Laufrad Impeller 10 Scheibe Washer 11 Sechskantschraube mit Ganzgewinde ISO 4017 M5 x 20 Hexagon screw with all thread ISO 4017 M5 x 20 12 Gehäusedeckel Housing cover 13 Einlaufdüse Suction nozzle 14 Schutzgitter Protective grille 15 Konsole komplett Console complete 16 Scheibe DIN 125 A 10 5 Washer DIN 125 M10 17 Sechskantschraube mit Ganzgewinde ISO 4017 M10 x 55 He...

Page 20: ...Weight Min max sound pressure level LA 1 Ball bearing designation Motor A and B side 2 m min Pa min 1 V Hz A kW kg db A S HP 265 18 13 8 5200 5780 230 400 100 4 2 2 4 1 1 23 83 91 6204 S HP 265 33 8 2 5200 5865 230 400 100 4 2 2 4 1 1 21 87 90 6204 14 5 5200 5890 230 400 100 5 7 3 3 1 5 23 87 90 6204 22 0 5200 5890 230 400 100 8 0 4 6 2 2 26 87 94 6205 S HP 290 30 14 7 6800 6185 230 400 105 7 9 4 ...

Page 21: ...ar of manufacture Name offi cial registration no Place of business Product model no Nominal motor input power V when under pressure at optimal energy effi ciency kW Volumetric fl ow rate at optimal energy effi ciency m3 min Total pressure diff erence at optimal energy effi ciency Pa Revolutions per minute at optimal energy effi ciency Specifi c relationship Information to simplify disassembly recycling or di...

Page 22: ...0 1 16 5 5 6 1 total effi ciency 2 3 refer to rating plate 4 Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfi ldern Germany Tax number 5933041962 VAT ID No DE 250175973 District Court Stuttgart HRB 210469 5 refer to operating instruction 6 none 1 totaler Wirkungsgrad 2 3 siehe Leistungsschild 4 Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfi ldern Steuernummer 5933041962 USt IdNr ...

Page 23: ...23 DE www elektror de Betriebs und Montageanleitung S HP 9016325 01 20 07 ...

Page 24: ... im Internet unter www elektror de Gerne steht Ihnen auch unser Produktmanagement unter der Rufnummer 49 711 31973 1111 zur Verfügung You will find further information about our products on the internet at www elektror com Our Product management will be pleased to answer your queries at 49 711 31973 1111 Hellmuth Hirth Strasse 2 D 73760 Ostfildern Postfach 12 52 D 73748 Ostfildern 49 711 31973 0 4...

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