Elektron MULTIMIG 200 Operation Manual Download Page 1

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Made in Germany

Operation Manual

MULTIMIG 200

MIG / MAG - Welding machine

Item-No:

327 973

Revision:

1.0 - Original

Version:

31.01.2013

Be sure you have read and understood this operating
manual before you carry out any works on and/or with this
equipment!

Summary of Contents for MULTIMIG 200

Page 1: ...ion Manual MULTIMIG 200 MIG MAG Welding machine Item No 327 973 Revision 1 0 Original Version 31 01 2013 Be sure you have read and understood this operating manual before you carry out any works on and or with this equipment ...

Page 2: ...mbH Branch Bremen Hinterm Sielhof 22 D 28277 Bremen Germany Phone 49 0 421 54 90 6 906 Fax 49 0 421 54 90 6 19 E Mail vertrieb elektron bremen de Internet www elektron bremen de Release BlitzRotary GmbH Branch Bremen ...

Page 3: ...he ground clamp 10 12 4 Insert the welding wire spool 11 12 5 Thread the wire electrode in 11 12 6 Connecting the inert gas cylinder 12 12 7 Changing the wire electrode 12 13 Start up 14 13 1 Control console MULTIMIG 200 14 13 2 Start up 15 13 3 Current voltage display 16 13 4 Torch with remote control 16 13 5 Deactivate operation mode 16 13 6 Characteristic line 17 13 7 Mode Manual 17 13 8 Second...

Page 4: ...ements 1 Safety chain for gas 2 Hoisting points 3 Mains cable 5 Gas hose 6 Tray area 7 Handle 8 Control panel 9 Main switch 10 Socket for ground cable 11 Central socket Some depicted or described acces sories are not included in the scope of delivery Subject to change ...

Page 5: ...ctical training be fore using the machine for the first time Follow the accident preven tion regulations UVV 1 Before starting any welding work clear away any solvents degreasing agents and other flammable materials from the working area Cover flammable materials which can not be moved Only weld if the ambient air contains no high concentrations of dust acid vapours gases or flammable substances S...

Page 6: ...ed neutral conductor socket and extension cable must have a functional protective conductor Wear correct protective clothing leather gloves and leather apron Protect the welding area with curtains or mobile screens Do not use this machine to thaw frozen water pipes or cables In closed containers under cramped con ditions and in high electrical risk areas only use machines with the S sign Switch of...

Page 7: ...m 9 Electromagnetic compatibility EMC This product is manufactured in conformance with the current EMC standard Please note the following The machine is intended for welding in both commercial and industrial applications CISPR 11 class A Use in other surroundings for example in residential areas may disturb other electronic devices Electromagnetic problems during start up can arise in Mains cables...

Page 8: ...ust be loaded separately Do NOT for example put one load strap through both handles as this could lead them to be pulled together and cause breakage Do not use a fork lift truck or similar device to lift the machine by its housing Remove the gas cylinder from the welding machine before transpor tation The machine must be transported or set up only on firm level sur faces The maximum admissible ang...

Page 9: ...s 25 into wire feed unit in accordance with the type of welding wire selected set contact pressure to 2 Connect the torch to central connector 11 and insert the relevant contact tip to se lected welding wire Insert welding wire Keep torch switch pressed and set main switch 9 ON Magnetic valve will be ac tivated Adjust gas quantity at pressure reducer Rule wire diameter x 10 gas quantity Hold down ...

Page 10: ... the ground cable 12 3 Fastening the ground clamp Fig 5 Correct Attach the ground clamp immediately be side the welding point so that the welding current will not try to find its own return path through machine parts ball bearings or electric circuits Connect the ground clamp firmly to the welding bench or the workpiece Fig 6 Incorrect Do not place the ground clamp on the welding machine or the ga...

Page 11: ...r 22 Place the welding wire reel on the decoiler mandrel and ensure that the carrier mandrel 23 locks in position For small welding wire reels use an adaptor order number 420 922 Set the wire brake 21 so that when the torch switch is released the welding wire spool just does not run on Fig 7 Decoiler mandrel 12 5 Thread the wire electrode in Unscrew the contact tip of the torch Open side panel The...

Page 12: ...wire thickness into the torch and cut off the protruding end of the wire 12 6 Connecting the inert gas cylinder Set the insert gas cylinder 14 down on the carrier plate and secure it with the chain 1 Briefly open the gas cylinder valve 32 several times in order to blow out any dirt particles present Connect the pressure reducer 13 to the inert gas cylinder 14 Screw the inert gas hose 5 to the pres...

Page 13: ...astic core and insert the new plastic core Refer to the operating manual for the torch Remove the guide tube 85 from the central connection Shorten the protruding plastic core so that it is tight up against the wire feed roller and slide the appropriately shortened support tube over the protruding plastic core for stabilisation All Tighten the torch and thread the wire elec trode in The order numb...

Page 14: ...MULTIMIG 200 Start up 14 13 Start up 13 1 Control console MULTIMIG 200 Fig 16 Control console MULTIMIG 200 Fig 17 Graphic display ...

Page 15: ...y symbol 56 Display characteristics displays the set characteristic line 57 Display Tiptronic Job if the job no is followed by an asterisk on the display a min parameter of a saved job has been changed 58 Display wire feed correction displays the wire feed as correction value differing from the characteristic line in 59 Display wire feed displays the actual wire feed speed in m min 60 Display weld...

Page 16: ...r 65 Torch display displays the actual welding step or wire feed speed in Tiptronic mode The current job will be displayed 66 Torch rocker switch Change welding step and wire feed speed Between active jobs can switched over whilst being in Tiptronic mode 67 Torch key Mode By pressing for at least 2 seconds changeover between Tiptronic and regular mode will take place A quick press in regular mode ...

Page 17: ...nu and return to standard display If the graphic display shows noP no pro gram for material thickness the set welding step is inapplicable for the selected characteristic line Fig 22 noP no program Select a suitable welding step with turning knob 45 13 7 Mode Manual Manual welding mode allows welding inde pendent of characteristic lines Press key menu 48 Select menu option characteristics by turni...

Page 18: ... jobs can be assigned to specific job numbers or different welders can save their individual settings in their job Factory setting for Tiptronic function is de activated Activate Tiptronic Press key menu 48 Select menu option Tiptronic by turning operation knob 52 Confirm menu option Tiptronic by pressing operation knob 52 Set menu option Tiptronic on off by turning operation knob 52 Confirm menu ...

Page 19: ...dit job text Press key mode 47 to edit numbers Press key secondary parameter 46 to edit letters Repress key secondary parameter to change between capital and small letters Set the required number or letter by turning operation knob 52 Confirm number or letter by pressing op eration knob 52 Repeat above procedure for each character Use key Tiptronic 50 to go back stepwise in order to correct a char...

Page 20: ...ed with a tick on the right side Fig 30 Active job summary Select the job to be activated or deactivated by using operation knob turning knob 52 Activate or deactivate the job by pressing operation knob 52 Press key 46 50 or 51 to exit menu and return to standard display Copying a job Press key Tiptronic 50 Select menu option copy job by turning operation knob 52 Confirm menu option copy job by pr...

Page 21: ...t will go on and the gas supply can be tested adjusted The function is active for 30 seconds and will be automatically stopped Re pressing the torch key can interrupt the gas test Fan test Turn the unit ON using main switch 9 The fan will start for function purposes Operation panel test Press the mode key 47 for at least 2 sec onds The complete display panel of the graphic display will flash Press...

Page 22: ...35 Factory settings Select YES by turning operation knob 52 to reset all values to factory settings Confirm YES by pressing operation knob 52 Safety question delete all jobs appears Attention All Tiptronic jobs will be deleted Fig 36 Delete all jobs Select YES by turning operation knob 52 to delete all jobs Confirm YES by pressing operation knob 52 ...

Page 23: ...MULTIMIG 200 Menu structure 23 14 Menu structure ...

Page 24: ...terval welding on off Spot Welding On Off To switch spot welding on off reset No Yes Master reset to reset all settings back to factory settings Options Factory Settings Delete all jobs No Yes To delete all jobs Firmware Version Displays Firmware Version Serial Number Displays serial no Configuration Displays machine configuration Operating Hour Counter Displays welding time in hours and minutes O...

Page 25: ...e feed motor Motor Over Current Blow down torch package with pressured air and check pressure on wire feed rolls E09 Voltage measuring Voltage measuring system defective Inform Service E10 Torch connector cable Welding potential on torch control cable Check torch exchange E13 Temp sensor error Thermal sensor not ready for opera tion Inform Service E14 Supply voltage internal supply voltage too low...

Page 26: ...y Surface rust on wire electrode Check and replace if necessary Torch internal coil clogged with abrasion dust Unscrew the torch from the equipment remove contact tip from torch and blow out the coil with compressed air Torch internal coil flexed Check and replace if necessary Wire brake setting too hard Set as described in the operat ing instructions Equipment switches off Duty cycle exceeded All...

Page 27: ...way by draughts Eliminate the draughts Welding power is reduced Phase missing Check the equipment using a different power socket check the supply cable and the mains fuses Insufficient ground contact at workpiece Create a good clear ground connection Ground cable not correctly inserted at the equipment Lock the ground connector at the equipment by turning clock wise Torch faulty Repair or replacem...

Page 28: ...e panels of the unit Blow out the welding machine with dry low pressure compressed air Avoid blowing directly on the electronic components from a short distance to prevent damage Screw the two side panels onto the machine back again Never make repairs or technical changes yourself In this case the manufacturer s warranty is no longer valid If you experience problems or need repairs contact a deale...

Page 29: ... Positive mains voltage tolerance 15 Negative mains voltage tolerance 25 Input power S1 100 kVA 2 7 Input power S1 60 kVA 4 0 Input power S1 max Strom kVA 7 3 Current input I1 100 A 3 9 Current input I1 60 A 5 4 Current input I1 max Strom A 10 6 Maximum effective mains current I1eff A 4 7 Power factor at I2max cos ф 0 89 Mains fuse slow response A 16 Mains plug CEE 16 Machine Protection class in a...

Page 30: ...ial In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and its implementation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility 21 Service ELEKTRON Bremen GmbH Hinterm Sielhof 22 D 28277 Bremen Germany Phone 49...

Page 31: ...MULTIMIG 200 Schematic 31 22 Schematic ...

Page 32: ...BlitzRotary Gm bH Branch Brem en Hinterm Sielhof 22 D 28277 Brem en Phone 49 0 421 54 90 6 906 Fax 49 0 421 54 90 6 19 vertrieb elektron bremen de www elektron bremen de ...

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