Elektrim Brake Instructions For The Installation, Operation And Maintenance Download Page 2

APPLICATION OF THE BRAKES

Spring actuated and electromagnetically released, the disk brakes are designed for braking rotating 

parts of machines.  Their tasks include:

Emergency braking to provide safety function of a drive,

• 

Immobilizing the actuators of machines to provide their positioning function,

• 

Reducing  the  coasting  time  of  drives  to  a  minimum  (safety  considerations  supported  by 

• 

regulations and standards),

Constructing a self-braking motor by building it onto the electric motor - a drive unit meeting 

• 

the safety requirements of utilization and positioning.

Direct  current  brakes  are  characterized  by  simple  construction,  facility  for  regulating  brake 

parameters such as braking torque, braking time, and the possibility of supplying from an alternating 

current source after connecting up to a rectifying system supplied on request together with the 

brake, an additional feature being its quiet operation, particularly important when equipment is 

operated by several drives, and operating with large frequency of actuations.

It is characterized by high operating reliability, stability of technical parameters and short braking 

and release times.  The brakes are made for standard direct current voltages:  24, 96, 170, 190, 215, 

270 volt enabling supply from alternating current sources of 24, 110, 220, 380, 440, 500 and 600 
volt while utilizing an appropriate rectifier.  

DESIGN AND OPERATING PRINCIPLE

Design of the brake type HPS is presented in Fig. 1.  

The brake consists of the following main elements:

Body

Coil

Regulating Nut

Spring

Armature

Mounting Bolt

Brake Casing

Regulating Bolt

Mounting Disk

10 

V-Ring

11 

Brake Disk

12 

Gear Wheel

Elektrim Brake Service Manual

ELEKTRIM® BRAKE SERVICE MANUAL

Summary of Contents for Brake

Page 1: ...TRIM THREE PHASE INDUCTION BRAKE MOTORS 143T 286T Frame PER NEMA STANDARDS Type Sgm TEFC IP55 A 240 1 1 www elektrimmotors com or call 855 Go Elektrim 2015 S Mitchell Blvd Schaumburg IL 60193 1 847 52...

Page 2: ...nt source after connecting up to a rectifying system supplied on request together with the brake an additional feature being its quiet operation particularly important when equipment is operated by se...

Page 3: ...the friction linings of the brake disk 11 and at the same time releasing of the brake Fig 3 The regulating bolts 8 screwed into the electromagnetic body 1 set the distance of the body from the face of...

Page 4: ...current source rectifier circuits are utilized The connected electromagnet circuit coil can be connected on the direct or alternating current side SWITCHING OFF ON ALTERNATING CURRENT SIDE Switching o...

Page 5: ...ng in the brake mounting bolts whereas for brakes cooperating with motors where a mounting disk is required the bearing shield 15 must have threaded holes enabling screwing in the bolts securing the b...

Page 6: ...e set as in Fig 9 in place of mounted regulating bolts 8 insert the mounting bolts 6 into the body holes and by means of an Allen key of size according to Table 2 secure the brake body to the motor be...

Page 7: ...GAP ADJUSTMENT Adjustment of the air gap is performed each time after ascertaining that the brake air gap has attained the maximum value as in Table 1 and always after dismounting the brake and replac...

Page 8: ...ment During inspections after removing the brake casing 7 perform the following Remove accumulated dirt from inside the brake Check the degree of wear of friction linings and replace them with new one...

Page 9: ...BRAKE SELECTION Selection of brake to suit individual requirements and operating conditions is done using the following procedure Elektrim Brake Service Manual 9...

Page 10: ...10 Elektrim Brake Service Manual...

Page 11: ...CALCULATION EXAMPLE Elektrim Brake Service Manual 11...

Page 12: ...f this booklet is to help you install operate and maintain ELEKTRIM Motors to assure that you will get full advantage of their built in efficiency and reliability Following the recommended installatio...

Page 13: ...F 1 W 2 W 3 W 6 W 8 and C 2 mounting assemblies F1 assembly is standard Motors should be mounted on a firm flat base using the largest bolts that will fit the bracket holes ELEKTRIM motors may be used...

Page 14: ...turer CONNECTING DATA AND METHODS OF STARTING SIZE 143T 184T ACROSS THE LINE STARTING TO REVERSE ROTATION INTERCHANGE ANY TWO LINES SIZE 213T 286T S ACROSS THE LINE STARTING WYE DELTA Starting CONNECT...

Page 15: ...tilation 2 Make sure all screens covers and safety guards are in place 3 Shut off power and discharge capacitors except as indicated before working or performing maintenance on the motor ASSEMBLY OF T...

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