Electronics inc 250-N Instruction Manual Download Page 5

5  

 

The Pre-Amp is factory calibrated and should not require any customer attention. The full-
scale output voltage feedback signal of the Pre-Amp is 5.00 Vdc. The pre-amp uses an oscil-
lator circuit and inductive sensor to detect metal density (shot flow) and converts this frequen-
cy into a 0-5 Vdc output feedback signal. 
 

3. 

Calibration  

 
SUMMARY – 

Set MagnaValve Pre-amp zero output 
Set Pre-Amp span to achieve full-scale flow 
Confirm accuracy (perform catch & weigh tests) 

 

Full-scale flow range is the maximum flow, in pounds per minute, required for your installation. 
See Table 2. The MagnaValve pre-amp has been factory calibrated and should not need ad-
justment. In the event re-calibration is desired the following steps should be followed. 
 
 

A.  With no shot flowing, adjust the zero trimpot to achieve 0VDC output feedback signal. 
B.  Perform a catch and weigh test to ascertain flow rate at maximum capacity. 
C.  Adjust the span trimpot if required. Repeat the catch test to confirm accuracy. 
D.  You must also match the Model FC Controller display to the MagnaValve pre-amp out-

put signal. The Model FC Control display is used for many different size MagnaValves 
and therefore many display ranges are used. The FC Control display range can be 
changed as required for any particular MagnaValve. For example, to change the model 
FC Control display to 0-700 lbs/min full scale range. 

E.  Turn setpoint knob to 100% (Full CW). 
F.  Be sure the FC Control is in local mode, not remote mode. See the LED indicators on 

the front panel and use the local/remote slide switch if necessary. 

G.  Push and hold display toggle until the FC Control display reads 700. 
H.  The Model FC Control front panel span adjustment is factory set so that a 5.00 VDC 

signal input will display the proper full scale signal, such as 700. 

To check this feature you may inject a precision 5.00VDC calibration control signal 
from any suitable DC source. If the Model FC Controller display does not show the de-

The FC Controller span should not need adjustment.

  

Model 250-N 

700 lb./min. 

Model 500-N 

1200 lb./min. 

Model 577 

2 lb./min. 

Model 578 

20 lb./min. 

Model 579 

100 lb./min. 

Model 580 

200 lb./min. 

Model 590 

300 lb./min. 

Model VLP + 599-5.0 Sensor 

1,000 lb./min. 

Model LP + 599-5.0 Sensor 

1,999 lb./min. 

Model 1577 

2 lb./min. 

Model 1579 

100 lb./min. 

Table 2. Maximum Flow Rate 

Summary of Contents for 250-N

Page 1: ...agnaValve Models 250 N 1578 500 N 579 577 1579 1577 580 578 590 Hybrid Installations VLP 599 5 0 LP 599 5 0 Added 1500 Series 16 July 2002 Made in the USA Electronics Inc 56790 Magnetic Drive Mishawaka Indiana 46545 1 800 832 5653 Toll Free Phone 1 574 256 5001 Fax 1 574 256 5222 E mail sales electronics inc com Website www electronics inc com ...

Page 2: ...2 Wiring Diagram ...

Page 3: ... Pair 3 Red 5 MagnaValve Black 6 MagnaValve Typical Customer wiring connections Notes 1 The Magna valve is calibrated at the factory A catch and weigh test is recommended during installation Make any adjustments for maximum flow using the Span at the Magnavalve only 2 All cable shields at the valve must be isolated from any part of the valve and machine The shields should be terminated at the cont...

Page 4: ...nent magnetic field holds the shot Application of power from the Model FC controller will cancel the magnetic field and allow shot to flow The valve is pulsed at eight times per second 8 Hz to modulate the flow rate A special sensor is located in the lower section of the MagnaValve or in the 599 5 0 sensor mounted below the MagnaValve for hy brid installations to detect the actual shot flow rate T...

Page 5: ...naValve pre amp out put signal The Model FC Control display is used for many different size MagnaValves and therefore many display ranges are used The FC Control display range can be changed as required for any particular MagnaValve For example to change the model FC Control display to 0 700 lbs min full scale range E Turn setpoint knob to 100 Full CW F Be sure the FC Control is in local mode not ...

Page 6: ...ny desired flow rate for proper flow then fill in the chart to check performance J Confirm the accuracy by filling in the table column marked Actual lbs min in the table corresponding to the desired maximum flow rate Correct discrepancies by making ad justments to the compensation trimpots as necessary The Tables are located at the end of this document 4 Trouble shooting For additional troubleshoo...

Page 7: ...300 15 180 Set Point Ideal lb min Actual lb min 100 200 95 190 90 180 85 170 80 160 75 150 70 140 65 130 60 120 55 110 50 100 45 90 40 80 35 70 30 60 25 50 20 40 15 30 Set Point Ideal lb min Actual lb min 100 300 95 285 90 270 85 255 80 240 75 225 70 210 65 195 60 180 55 165 50 150 45 135 40 120 35 105 30 90 25 75 20 60 15 45 Catch and Weigh Tables 1200 lb min Max 700 lb min Max 300 lb min Max 200...

Page 8: ... 11 0 45 9 0 35 7 0 25 5 0 15 3 0 Set Point Ideal Lb min Actual Lb min 100 2 00 95 1 90 85 1 70 75 1 50 65 1 30 55 1 10 45 90 35 70 25 50 15 30 Set Point Ideal Lb min Actual lb min 100 100 95 95 85 85 75 75 65 65 55 55 45 45 35 35 25 25 15 15 100 lb min Max 20 lb min Max 2 lb min Max ...

Reviews: