ELECTROMATIC WTT-110 User Manual Download Page 4

– 4 –

3.0

S

ETUP

Place the WTT-110 Wire Terminal Tester on a level and stable work area where the
user can perform the testing in a comfortable manner. The surface should be clean and
grease-free, so that the instrument does not slip. 

Make sure that there is no residue from the pack-
aging materials stuck under and around any of the
operating components especially in the recessed 
area around the rotating terminal fixture (see photo)
and under the lever arm base plate, etc.Use of 
compressed air to clear any debris from these 
areas is recommended.

Please note that the instrument weighs approximately 30 pounds (14 kg), so please use
necessary precautions when lifting and moving. We suggest that the location is in close
proximity to an AC-Power outlet.

Locate the lever and screw it in to the
threaded hole in the rotating wire clamp
fixture, as shown in the photo. Turn the
lever in a clockwise direction to screw-in.
Continue until it is “hand-tight.” DO NOT
OVERTIGHTEN.

4.0 C

HARGING

T

HE

B

ATTERY

(

REQUIRED BEFORE FIRST USE

)

For safety reasons, the WTT-110 is supplied with the batteries fully discharged.
To obtain maximum battery life we recommend that you charge the internal NiCd 
battery for approximately 18 hours before first using this instrument the first time. 

Select the appropriate plug adapter for the outlet type and country of use. Plug the
charger into an AC-outlet and plug the other end into the receptacle on the left side of
the WTT-110. Charge the batteries.

Note:

The BAT indicator is shown on the display when the batteries are being charged

and turns off when the batteries are fully charged. When the batteries are nearly 
discharged, the "LO BAT" indicatory will blink on and off.

5.0 AC-O

PERATION

The WTT-110 can be operated using the AC-Adapter/Charger. The batteries are being
recharged while plugged into the AC power source. Total battery recharge time will be
significantly longer then if recharged while turned off.

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13.0 T

ROUBLESHOOTING

G

UIDE

If any error codes are shown on the display, first try turning the power off and then
back on again. If the code is still on the display, refer to the chart below.

AWG

Cross-Section

Cable Diameter SAE AS7928 

IEC 60352 Part 2

UL 486 C

30

0,06 mm_

0,36 mm

6 N

6 N

28

0,09 mm_

0,38 mm

11 N

11 N

26

0,14 mm_

0,48 mm

32 N

18 N

18 N

24

0,22 mm_

0,61 mm

45 N

28 N

28 N

22

0,34 mm_

0,76 mm

67 N

40 N

40 N

20

0,56 mm_

0,97 mm

85 N

60 N

45 N

18

0,93 mm_

1,27 mm

170 N

90 N

45 N

16

1,25 mm_

1,44 mm

223 N

135 N

68 N

14

1,93 mm_

1,80 mm

312 N

200 N

100 N

12

3,16 mm_

2,29 mm

490 N

275 N

138 N

10

4,65 mm_

3,10 mm

355 N

Size of Conductor 

UL 486A Table 12.1 

SAE AS7928 Table II

AWG

(mm2)

Pounds

(N) Pounds

(N)

30

0.050

1–1.5

6.7

N/A

N/A

28

0.080

2

8.9

N/A

N/A

26

0.130

3

13.4

7

3.12

24

0.200

5

22.3

10

44.5

22

0.324

8

35.6

15

66.8

20

0.519

13

57.9

19

84.6

18

0.823

20

89.0

38

169.1

16

1.310

30

133.5

50

222.5

14

2.080

50

222.5

70

311.5

12

3.310

70

311.5

110

489.5

10

5.261

80

356.0

N/A

N/A

DIN 41611/3 is replaced by DIN IEC 60352 Part 2     MIL-T-7928 is replaced by SAE AS7928 Table II
BS5B178 corresponds to IEC 60352 Part 2          

UL486A corresponds to IEC 60352 Part 2

Industry-Based Standards, Specifications and Recommendations

Pull Test Specifications for UL, MIL and SAE

Small Display 

Condition 

Action

Minus side overload condition

Remove excessive load. If the display does not 
return to normal operation, send unit in for repair

Plus side overload condition

The load exceeds 120% 

Remove excessive load

of its capacity

EEPROM reading error

Turn the unit off, then turn on again.If the 
display does not return to normal operation, 
send the unit in for repair

EEPROM writing error

OVM

OVP

OV+

OV–

ERR

- 3 -

ERR

- 4 -

Summary of Contents for WTT-110

Page 1: ...pair disassembly tampering abuse or misapplications has taken place as determined by ELECTROMATIC All returns for warranty or non warranty repairs and or replacement must be authorized by ELECTROMATIC in advance with all repacking and shipping expenses to the address below to be borne by the purchaser THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT ...

Page 2: ...lder pins or similar wire terminal components in the field of quality control or design validation Safety Precautions Wear appropriate eye protection at all times The load cell can be damaged if the internal measuring system is overloaded Do not exceed the maximum measuring limit of 50 Kg 110 lbs or 500N Transport and store the instrument with great care This reduces the risk of damage to the load...

Page 3: ...tion 0 01Kg 0 1 lbs 0 1 N Terminal adapter slot width mm 0 5 0 8 1 0 1 4 1 5 2 0 2 5 3 0 3 5 4 0 5 0 6 0 Accuracy 0 5 F S or better Operating Mode Continuous Displays actual value in Kg lbs or N Peak Hold Displays peak value in Kg lbs or N Wire Diameter SAE AS7928 II AWG 8 30 IEC 60352 2 Cross section 0 05 10mm2 Maximum 0 236 6mm Overload 200 Full Scale LCD indicator at 120 Display LCD 4 1 2 digit...

Page 4: ... be operated using the AC Adapter Charger The batteries are being recharged while plugged into the AC power source Total battery recharge time will be significantly longer then if recharged while turned off 17 13 0 TROUBLESHOOTING GUIDE If any error codes are shown on the display first try turning the power off and then back on again If the code is still on the display refer to the chart below AWG...

Page 5: ... and ZERO until the smaller characters at the top of the display show CAL 4 Release the UNITS PEAK and ZERO keys 5 The force gauge is now in calibration mode 6 Press the UNITS switch The display will show ZER after blinking SCN for 10 seconds 7 The force gauge is now ready for zero point calibration 8 Press ZERO key to confirm the zero calibration Wait approximately 15 20 seconds The display will ...

Page 6: ...nit is handled with care and operated as detailed in this manual it should remain accurate for an extended time period If however it is subjected to forces that exceed its maximum range or if it is not properly cared for it might need to be recalibrated It is recommended that the calibration is verified at least on an annual basis and more frequently if feasible Normally instruments of this type g...

Page 7: ... for clearing the currently stored Peak value from display memory whenever desired 4 Select the smallest suitable slot in the Wire Terminal Fixture based on the diameter of the wire and the physical dimensions of the connector Rotate the fixture so the selected slot is in the 3 o clock position so it is closest to the Wire Clamp Fixture 5 Place the cable connection into the fixture such that the m...

Page 8: ... 50 sec BB3cr Data output request 100 sec BDcr Units confirmation request BEcr Peak data output request BFcr Minus peak data output request cr carriage return Chart continues on next page 11 0 DATA TRANSFER MODEL WTT 110RS ONLY Model WTT 110RS testers can transfer measuring data by means of an RS 232C inter face A 9 pin D Sub connector is provided for this purpose which can be found at the left si...

Page 9: ...mperature Compensation The WTT 110 utilizes a built in temperature compensation system to provide optimum accuracy and to prevent signal drift If the user would like to disable this feature please refer to the Advanced Settings section on page 10 12 OFF ZERO Press and hold ZERO button Press and release POWER button F01 0001 F01 0001 F01 0001 F02 3 F03 10 F04 2400 Plus or minus sign PEAK UNIT Data ...

Page 10: ...3 Switching off Auto Power Off function Default 10 min While operating under battery power the instrument will be automatically switched off after approx 10 minutes on inactivity This Auto Power Off func tion can be deactivated which may become necessary when monitoring the fluctuation of applied forces for a longer period of time This function is disabled when the instrument is powered by the AC ...

Page 11: ...I P M E N T C O I N C 600 Oakland Ave Cedarhurst NY 11516 U S A TEL 516 295 4300 FAX 516 295 4399 CHECK LINE INSTRUMENTS WTT 110 WTT 110RS WIRE TERMINAL PULL TESTER Operating Instructions CHECK LINE BY ELECTROMATIC OI311 ...

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