Electromaten TS 959 Installation Instructions Manual Download Page 7 | Manualshive

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Mechanical installation

Control installation!

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Only use indoors

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Mounting only on a level ground free of vibration

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Only vertical mounting position permissible

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Door must be visible from the assembly site

Prerequisites
The permissible loads of walls, mountings, connecting and transmission elements must not
be exceeded.

Mounting

The control is mounted via 4 elongated holes

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Summary of Contents for TS 959

Page 1: ...en Installation instructions Door control TS 959 51171547_d_03_2014 0 0 0 0 0 0 0 0 0 0 0 5 1 1 7 1 5 4 7 XXXXX ...

Page 2: ...2 GfA Gesellschaft für Antriebstechnik GmbH Wiesenstraße 81 D 40549 Düsseldorf www gfa elektromaten de info gfa elektromaten de ...

Page 3: ...installation 12 Overview of control panel 13 5 Initial operation of the control 14 DES Rapid adjustment of final limit positions 14 NES Rapid adjustment final limit positions 15 6 Advanced electrical installation 16 External supply X1 16 Emergency stop X3 16 Relay contact X20 16 Control device X5 16 Spiral cable connection 16 7 Programming the control 17 8 Table of menus 18 Operating mode 18 Door ...

Page 4: ...ly 26 Maintenance cycle counter 27 Short circuit Overload display 27 Standby function 27 11 Status display 28 12 Explanation of symbols 32 13 Declaration of Incorporation Declaration of Conformity 34 Symbols Warning Risk of injury or danger to life Warning Danger to life through electrical current Note Important information Request Required action Illustrations show example products Deviations fro...

Page 5: ... be rendered null and void Safety information Installation and initial operation tasks are to be performed by trained skilled fitters only Only trained electrical craftsmen are permitted to work on electrical equipment They must assess the tasks assigned to them recognise potential danger zones and be able to take appropriate safety measures Installation work is only to be carried out with the sup...

Page 6: ...16 A External mains supply X1 L X1 N backup fuse via F1 micro fuse 1 N 230 V 1 6 A time lag Control inputs 24 V DC type 10 mA Type relay contact Max current of 1A at 230VAC and 0 4A at 24VDC The use of LED lamps is recommended floating changeover contacts Loading of relay contacts ohmic inductive 230 V AC 1 A Control power consumption 10 VA Temperature range Operation 5 40 Storage 0 50 C Humidity ...

Page 7: ... level ground free of vibration Only vertical mounting position permissible Door must be visible from the assembly site Prerequisites The permissible loads of walls mountings connecting and transmission elements must not be exceeded Mounting The control is mounted via 4 elongated holes ...

Page 8: ...sed Observe the applicable regulations and standards Make a proper electrical connection Use suitable tools On site backup fuse and disconnector unit Connection to the indoor installation via all pole disconnector unit 10 A as per EN 12453 e g CEE plug connector main switch Read the drive installation instructions ...

Page 9: ...e U 3 7 gn 3 Earth 4 4 N Neutral conductor N 4 8 ye 4 Channel A RS485 5 PE PE 5 9 gy 5 Safety circuit 6 10 pk 6 8 VDC mains supply Cam limit connecting cable NES X12 Limit switch plug Pin Core Term 1 5 wh 11 Limit switch potential 24 V jumper on X12 5 7 9 11 14 2 6 bn 12 S5 additional limit switch testing or safety edge function 3 7 gn 6 S3 Open limit switch 4 8 ye 15 S6 additional limit switch re...

Page 10: ... Connection cable S4 Close limit switch Y1 Spring loaded brake S5 Auxiliary limit switch S6 Auxiliary limit switch Assignment of individual limit switches A1 Terminal box S3 Open limit switch F1 Thermal contact S4 Close limit switch M1 Motor S5 Auxiliary limit switch S10 Emergency manual operation S6 Auxiliary limit switch W1 Connection cable 5 6 7 10 9 3 2 1 4 N S6 S5 S3 S1 S2 S4 S10 F1 G1 Y1 1 3...

Page 11: ...verings Open cable entry or Insert and connect control drive connection cable in the open cable entry from below or from above Tighten cable gland Caution Damage of components Open cable conduit with suitable tool Install cable entries and or cable glands ...

Page 12: ...ompleting the electrical installation Connect any other control devices and or safety equipment Install and tighten cable entries and or cable glands For initial operation of the control leave the coverings open L1 L2 L3 N PE L1 L2 L3 PE L N PE SI 25 15WS SI 45 7WS L N PE SI 25 15WS SI 45 7WS 20 1 1 5 1 8 1 9 20 2 1 6 20 3 1 7 2 30V 4 00V 20 1 1 5 1 8 1 9 20 2 1 6 20 3 1 7 2 30V 4 00V 3 ...

Page 13: ... X3 Emergency stop button MOT Motor socket X5 Control device external three push button S Selector switch X20 Floating relay contact S11 Open button S12 Stop button S13 Close button V1 Display 2 0 1 1 5 1 8 1 9 2 0 2 1 6 2 0 3 1 7 F1 1 6A t 23 0V 40 0V MOT DES NES S11 S12 X20 X3 2 1 2 2 3 1 5 15 25 3 5 4 3 2 959 X2 X5 S F1 V1 S13 X1 X1 X1 X1 ...

Page 14: ...t positions 1 Check rotating direction 2 Start OPEN final limit position 3 Save OPEN final limit position 4 Start CLOSE final limit position 5 Save CLOSE final limit position Note Rapid adjustment is complete Hold to run door operating mode active Change of OPEN CLOSE final limit positions under menus 1 1 to 1 4 ...

Page 15: ...manual NES Rapid adjustment final limit positions 1 Check rotating direction 2 Move to OPEN final limit position and adjust S3 OPEN limit switch 3 Move to 5 cm in front of the CLOSED final limit position and set S5 pre limit 4 Move to CLOSED final limit position and set S4 CLOSED limit switch ...

Page 16: ...lay Emergency stop Control device X5 Control device X5 A4 Key switch A6 Three push button Open Close locked Spiral cabl e connecti on Spiral cable connection Door safety switch A20 Junction box switch S30 Pass door switch NC S31 Slack rope switch NC X1 A1 X3 A2 2 1 S15 X20 2 0 1 2 0 2 2 0 3 A16 X5 P 1 S17 2 A4 X5 4 3 2 1 S14 4 3 2 1 S16 2 1 S15 A6 X5 ST ST A20 2 1 S30 S31 1 2 2 1 2 2 X2 1 2 ...

Page 17: ...17 7 Programming the control 1 Only program after rapid adjustment of final limit positions 2 Select and confirm the menu 3 a Set and store functions 3 b Set and save DES positions 4 Exit programming ...

Page 18: ...tion Door positions Door positions OPEN final limit position coarse correction DES OPEN CLOSE door movement CLOSE final limit position coarse correction DES OPEN CLOSE door movement OPEN final limit position fine correction DES Without door movement correct in OPEN correct in CLOSE CLOSE final limit position fine correction DES Without door movement correct in OPEN correct in CLOSE Setting for pos...

Page 19: ... 3 seconds permanent light CLOSE final limit position 3 seconds permanent light Red lamp permanent light during door movement OPEN final limit position 3 seconds permanent light CLOSE final limit position Off Clearance dock leveller Active at OPEN final limit position only Safety functions Safety functions Force monitoring DES 0 Off Adjustable from 2 to 10 overload Travel time monitoring NES only ...

Page 20: ... value of maintenance cycle Changeover to hold to run mode in OPEN direction if door operating mode 2 has been set and CS is displayed Changeover to hold to run mode in OPEN direction and CS display with set value of maintenance cycle Press the STOP button for 3 seconds to reactivate 500 cycles in OPEN self hold mode CS display with set value of maintenance cycle and switching of relay contact X20...

Page 21: ...ult The six most recent faults are indicated alternately Cycle counter reading of the last programming change 7 digit M HT ZT T H Z E Cycle counter reading as coefficients of powers of ten from one million down to one M HT 1 000 000 100 000 ZT T 10 000 1 000 H Z 100 10 E 1 Firmware version The firmware version of the control is displayed Delete all setti ngs Deleting Delete all settings All factor...

Page 22: ... F1 2 Pass door switch Entry sense The switch tested to safety category 2 acc to EN 13849 1 is monitored by the door control With the switch open and simultaneous move command from the final limit positions the F1 2 error indication is displayed If activated during the door movement immediate stop and error indication F1 2 The magnetic contacts in the switch are switched by a magnet The door contr...

Page 23: ...c and asymmetric motors 400 V mains 1 5 1 6 wire link 230 V mains 1 6 1 7 wire link Note Heed Mains supply connection and Mains supply connection to control descriptions External supply Connection of external devices for 230 V such as traffic light lighting relay etc via terminals X1 1 8 and X1 1 9 Note Supply of external devices 3 N 400 V or 1 N 230 V symmetrical Protection via F1 1 6 A micro fus...

Page 24: ...to run function Menu 0 1 function type 5 For the advanced hold to run function the CLOSE button must remain pressed until the CLOSE door final position has been reached If the CLOSE button is released prematurely the door will automatically move in the UP direction Note If NES is used It is not possible to close the door unless the S5 limit switch has been set to just before CLOSE for the advanced...

Page 25: ...n only be used with fully balanced doors and drive units with DES switches It should be able to detect when persons are moving with the door Warning Force monitoring is no substitute for safety measures in providing protection against the trapping hazard Function Force monitoring 0 Off 2 10 2 low limit value 10 high limit value Important Force monitoring for doors with spring balance only Environm...

Page 26: ...ring is released only the hold to run door operating mode is possible and error indication F4 1 is displayed Reset occurs with reaching a door final position Travel time monitoring NES only Menu 3 3 The set travel time is automatically compared with the time measured for movement between the final limit positions If the travel time is exceeded error indication F5 6 is displayed Error indication F5...

Page 27: ...he preselected maintenance cycle Short circuit Overload display If there is a short circuit or an overload of the 24 V DC supply voltage the red point between the two 7 digit displays goes out If the display is completely dark check fuse F1 Standby function Provided there is no fault or command pending the control switches the display to Standby Standby is active if the automatic closing is greate...

Page 28: ...oo high Faulty entry sense installation Open and close pass door Check resistance Check pass door installation X2 1 X2 2 entry sense control input faulty Switch control off and on Replace control if necessary DES OPEN emergency stop switch reached In the powered down condition retract the door with emergency manual operation NES OPEN emergency stop switch or CLOSE reached Emergency manual operatio...

Page 29: ...ary CPU error Switch control off and on Replace control if necessary RAM error Switch control off and on Replace control if necessary Internal control error Switch control off and on Replace control if necessary Digital limit switch error DES Check DES connector and connection cable Switch control off and on Error in the door movement Check the mechanics of the doors for stiffness Check the limit ...

Page 30: ...30 Commands Display E and code Code Command description An Open command is present X5 3 control inputs A Stop command is present X5 2 control inputs A Close command is present X5 4 control inputs ...

Page 31: ... direction activated only possible at initial start up Change of rotating direction carried out only possible at initial start up Flashing Teach in Open final limit position Flashing Teach in Close final limit position Flashing Opening operation active Flashing Closing operation active Stop between the set final limit positions Stop in the Open final limit position Stop in the Close final limit po...

Page 32: ...adjustment of the menu Default adjustment of the menu value on the right Default adjustment of the minimum limit dependent on drive Default adjustment of the maximum limit dependent on drive Setting range Request Chose menu or value turn selector switch left or right Request View menu activate selector switch once Request Store press selector switch once ...

Page 33: ...quest Save press stop button once via built in push button Request Save press STOP button for three seconds via built in push button Request Reset the control press stop button for three seconds via built in push button Request Start door positions Request Start door positions for OPEN final limit position Request Start pre limit Request Start door position for CLOSE final limit position ...

Page 34: ...netic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments Electromagnetic compatibility EMC Part 6 3 Generic standards transient emission for residential commercial and light industrial environments We undertake to transmit in response to a reasoned request by the authorities the special documents for this partly completed machine Authorised representative for the com...

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