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1.  GENERAL NOTES 

1.1 Warning for models which connect to mains electrical power, before exposing any of the  

      internal electrical wiring the appliance must be disconnected from electrical power by  

      unplugging the service cord from the electrical outlet. For models which connect to battery    

      power, before exposing any of the internal electrical wiring the appliance must be remove the    

      battery also. 

1.2 Any servicing carried out on gas containing components where seals are broken including  

      manifold, regulator, valves and burner supply pipes should be followed by a leak test. Gross  

      leaks can be detected by connecting a manometer to the regulator test point, pressurising the      

      manifold and then shutting off the gas with a ball valve. A falling manometer reading indicates    

      a leak. Small leaks can be located with soap and water applied at the connection. 

1.3 Burner supply pipes leading from the burner control to the burner should have their  

      compression fittings tightened firmly 

but not over tightened

 (If a torque spanner is used set  

      this to 10 ( 12Nm). If the tubes are damaged they should be replaced. The soundness of the  

      connections on the burner supply tubes can be tested by blocking the injector orifice  

      temporarily, eg. by fitting an injector that has been blocked and leak testing the fittings. 

1.4 When reassembling the appliance 

any earth leads which have been disconnected must be  

      re-connected. 

1.5 Reassembly procedures are a reversal of removal procedures. 

1.6 Replace the spare part with original spare parts. The modify part must not be used.  

1.7 All the screws in this appliance have been designed for difference purpose. They must be use  

      in the right position and must be the right dimension. If there are any differences from the      

      original design they may have the serious accident.

 

 

 

 

 

 

 

Summary of Contents for EGG7422S

Page 1: ...SERVICE MANUAL ...

Page 2: ...3 3 COMPONENTS SPECIFICATION ACCESSORIES 4 3 1 City gas accessories 4 TOOLS 6 5 REPAIR PROCESS 6 5 1 Remove the dirty oil from nozzle 5 2 Remove the gas valve 6 WIRING DIAGRAM 8 7 CONVERSION DETAILS 9 8 TAKE CARE OF GLASS TOP 10 9 SPARE PARTS 11 10 TROUBLE SHOOTING 23 ...

Page 3: ...e located with soap and water applied at the connection 1 3 Burner supply pipes leading from the burner control to the burner should have their compression fittings tightened firmly but not over tightened If a torque spanner is used set this to 10 12Nm If the tubes are damaged they should be replaced The soundness of the connections on the burner supply tubes can be tested by blocking the injector...

Page 4: ...ing Do not use high pressure regulator 3 Flexible rubber hose or copper tube 4 Elbow coupling gas with fibre washer Warning Do not use regular rubber washer 5 2 steps safety valve 6 Burner 7 Ignition switch 8 Battery 1 5V size D 9 Spark generator 10 Spark plug 1 2 3 4 5 6 7 8 9 10 ...

Page 5: ...turns the ignition switch to on 7 at the same time The electrical current is automatically supplied from the battery to spark plug generator 8 and then to the pin heads 9 causing the ignition 10 The burner is ignited and bursts into flame 11 3 COMPONENTS SPECIFICATION ACCESSORIES Glass 3B Float glass 8 0x460x760 mm Bottom plate forming Zinc coat Knob heat flame resistance 17 Washer fiber Hose end ...

Page 6: ...ration Semi Papid TH 0003 ZA Shutter Altration Triple Crown TH 0003 ZB Injector 2 1 Semi Rapid TH 0003 CD Injector 4 0 Triple Crown TH 0003 ZA Screw M4x0 7x10 IP Screw M4x0 7x18 H Screw M3x12T B stainless Screw 6 32 x 9 PPZF Screw 8 x T Z ...

Page 7: ...Removal of Hob Access to Internal Components 1 Isolate the appliance from battery power 2 Remove trivets and burners from hob 3 Remove the control knobs from the valve shafts 4 Remove burner mount retaining screws 2 screws per burner and 4 on the wok burner 2 5mm Torque Screwdriver required 5 For models with a separate button ignition system remove the switch button and ignition pack retaining nut...

Page 8: ...pliance from gas supply Switch harness assembly and low voltage wiring Ignition spark plug and lead assemblies These are fastened to the burner bases by retaining clips located on the underside of the burner base Ignition pack For models without a separate ignition switch this is clipped to the base or attached with double sided adhesive For models with a separate ignition switch this is fastened ...

Page 9: ...8 6 WIRING DIAGRAM ...

Page 10: ...cording to the procedure in the installation instructions 9 Manually light all burners with a hand held ignition source and operate burners at maximum Note Do not reconnect the appliance to electrical power until this procedure is complete 10 For each hotplate burner adjust the burner to minimum and screw in the bypass screw until a small stable flame results Adjust the burner to maximum and back ...

Page 11: ...ame Failure Safety Devices LPG 30 0 mbar City gas 8 0 mbar Natural Gas 20 0 mbar BURBERS Injector size Rating KW Injector size Rating KW Injector size Rating KW Triple crown 0 98 4 0 4 00 4 5 1 5 4 0 Semi rapid 0 71 2 0 2 10 2 0 0 96 2 0 ...

Page 12: ...11 9 SPARE PARTS ...

Page 13: ...TER GLOSS 2 17 TH 0006 ZC B CAP TRIPLE CROWN INNER GLOSS 2 18 H2 0219 AP SCREW MSP 4 8 SW 4 19 TH 0004 KI FEMALE NUT ZINC PLATING 2 20 TH 0004 LC OLIVE 7MM 2 21 TH 0005 ZZ SPARKER CLIP 2 22 TH 0016 CA KNOB GASKET 2 23 TH 0005 ZB SPARKER FOR TRIPLE FLAME 2 24 TH 0006 YX SABAF BURNER STAND BIG NICKY 2 25 TH 0008 KA K STAND GLASS HOB R BH 1 26 TH 0008 KB K STAND GLASS HOB R BL 1 27 GH 0025 AA CONNECT...

Page 14: ...L NICKY 1 49 TH 0022 EA INST MANUAL ELECTROLUX EGG7422 EGG 7432 1 50 TH 0023 BD REGULATOR STICKER 1 51 TH 0023 BE BATTERY STICKER ELUX HOB 1 52 TH 0023 IA GAS LEAKAGE WARNILNG SLIP 1 53 TH 0027 DS PACKING STICKER EGG 7422 2 54 TH 0027 ES RATING LABEL EGG 7422 1 55 TH 0028 AA GAS TYPE LABEL LPG ZANUSSI 1 CITY GAS ACCESSORIES 56 TH 0003 CC INJECTOR 4 0 TRIPLE CROWN 2 57 TH 0003 ZB SHUTTER AERATION T...

Page 15: ...14 ...

Page 16: ...IPLE CROWN OUTER GLOSS 2 17 TH 0006 ZC B CAP TRIPLE CROWN INNER GLOSS 2 18 H2 0219 AP SCREW MSP 4 8 SW 6 19 TH 0004 KI FEMALE NUT ZINC PLATING 3 20 TH 0004 LC OLIVE 7MM 3 21 TH 0005 ZZ SPARKER CLIP 3 22 TH 0026 AD SHRINK TUBE 6X10MM 2 23 TH 0005 ZB SPARKER FOR TRIPLE FLAME 2 24 TH 0006 YX SABAF BURNER STAND BIG NICKY 2 25 TH 0008 KA K STAND GLASS HOB R BH 2 26 TH 0008 KB K STAND GLASS HOB R BL 1 2...

Page 17: ... 1 53 EH 0161 AB BUBBLE SHEET 880 x 580 x 10MM 1 54 H2 0202 CD GUARANTEE CARD ELECTROLUX 1 55 TH 0020 AA CUT OUT DIE CUT PAD THH HOB 1 56 TH 0021 FE HOB LINER ELUX NO MODEL NICKY 1 57 TH 0022 EA INST MANUAL ELECTROLUX EGG7422 EGG 7432 1 58 TH 0023 BD REGULATOR STICKER 1 59 TH 0023 BE BATTERY STICKER ELUX HOB 1 60 TH 0023 IA GAS LEAKAGE WARNILNG SLIP 1 61 TH 0027 DT PACKING STICKER EGG 7432 2 62 TH...

Page 18: ...17 ...

Page 19: ...ING L 40 5MM 1 13 GH 0025 AA LOCAL CONNECTOR 1 14 TH 0005 RA IGNITION VALVE BRACKET THH 006 2 15 TH 0004 PK ALUM PIPE TC POWER ETU 76SS 1 16 TH 0004 PN ALUM PIPE TC 76SS ETU RIGHT 1 17 TH 0005 ZD SPARKER FOR TRIPLE FRAME GLAZE 2 18 TH 0005 AH I VALVE S BKP J III 100 CONNEC 2 19 TH 0015 AE GASKET OD 18 4 X ID 12MM 1 20 TH 0004 KD FITTING NUT HEX 25 4 X L45 5MM 1 21 TH 0004 LC OLIVE DIA 7MM 4 22 TH ...

Page 20: ...TTERY STICKER XINBAO HOB 1 41 TH 0019 AE HOB POLYFOAM ELECTROLUX NICKY 1 42 TH 0019 DA TRIPLE CROWN TOP PACK FOAM 2 43 TH 0020 AN CUT OUT DIE THH MULTI LANGUAGE 1 44 TH 0021 FG HOB LINER ELUX POWER ETU76SS 1 45 TH 0022 ED INST MANUAL ETU POWER 76SS 1 46 TH 0023 BD REGULATOR STICKER 1 47 TH 0023 BQ GAS LEAKAGE WARNING SLIP ELUX 1 48 TH 0026 AD SHRINK TUBE 6MM X 100MM 2 49 TH 0027 FT PACKING STICKER...

Page 21: ...20 ...

Page 22: ... WITH INJECTO 2 6 TH 0006 ZC B CAP TRIPLE CROWN INNER GLOSS 2 7 TH 0006 ZD B CAP TRIPLE CROWN OUTER GLOSS 2 8 TH 0016 BY KNOB ETU PART 305449900 3 9 RH 0015 AB RUBBER GROMMET NICOLE 3 10 TH 0006 YR SABAF BURNER STAND Z MEDIUM 2 11 TH 0002 BE BOTTOM PLATE 3BG SABAF D 22MM 1 12 TH 0004 BZ I PIPE 3B WITH FITTING L 40 5 1 13 GH 0025 AA LOCAL CONNECTOR 1 14 TH 0005 RA IGNITION VALVE BRACKET THH 006 3 1...

Page 23: ...LUM PIPE S RAPID 76SS ETU RIG 1 38 TH 0005 ZE SPARKER FOR SEMI RAPID GLAZED 1 39 TH 0006 YX BURNER STAND BIG NICKY 1 40 TH 0006 ZE BURNER CROWN SEMI RAPID CYCLIN 1 41 TH 0006 ZF SEMI RAPID B BODY W 0 71 INJEC 1 42 TH 0006 ZG BURNER CAP SEMI RAPID GLOSS 1 43 TH 0008 NE ROUND ENAMEL STAND 76SS ETU 1 44 TH 0012 AA GAS HOB BASE LINING 1 45 EH 0161 AB BURBLE SHEET 880 X 580 X 10MM 1 46 H2 0202 CD GUARA...

Page 24: ...Ensure that crown is seated property so that the spark fires to the receiving point in burner crown No spark is obtained when the control knob is activated Battery is flat Polarity wrong on battery Ignition electrode wet or dry Replace battery Re orient battery to correct position Dry or clean ignition electrode Flame ports blocked or wet Clean or dry frame ports Flames uneven or tending to lift B...

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