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24

E30SO75FPSA

TEST PROCEDURES

  PROCEDURE
 

LETTER 

COMPONENT TEST

In this service manual, troubleshooting by unit replacement is described according to the symptoms indi-
cated.

Before testing,

)  Disconnect the power supply cord, and then remove outer case.
2)  Open the door and block it open.
3)  Discharge high voltage capacitor. 
4)  Disconnect the leads to the primary of the power transformer.
5)  Ensure that these leads remain isolated from other components and oven chassis by using insulation 

tape.

.  Key Unit Panel

NOTE ;
)  Re-install the outer case (cabinet).
2)  Reconnect the power supply cord after the outer case is installed.
3)  Run the oven and check all functions.
 

The following symptoms indicate a defective Key Unit Panel.

a)  When touching the pads, a certain pad produces no signal at all.
b)  When touching a number pad, two figures or more are displayed.
c)  When touching the pads, sometimes a pad produces no signal.
If the Key Unit Panel is defective.
)  Disconnect the power supply cord, and then remove outer case.
2)  Open the door and block it open.
3)  Discharge high voltage capacitor. 
4)  Replace the tact switch.
5)  Reconnect all leads removed from components during testing.
6)  Re-install the outer case (cabinet).
7)  Reconnect the power supply cord after the outer case is installed.
8)  Run the oven and check all functions.

2.   Control Unit
 

The following symptoms  indicate a defective control unit.  

2-  In connection with pads.

a)  When touching the pads, a certain group of pads do not produce a signal.
b)  When touching the pads, no pads produce a signal.

2-2  In connection with indicators

a)  At a certain digit, all or some segments do not light up.
b)  At a certain digit, brightness is low.
c)  Only one indicator does not light. 
d)  The corresponding segments of all digits do not light up; or they continue to light up.
e)  Wrong figure appears.
f )  A certain group of indicators do not light up.
g)  The figure of all digits flicker.

2-3  Other possible problems caused by defective control unit.

a)  Buzzer does not sound or continues to sound.
b)  Clock does not operate properly.
c)  Cooking is not possible.

When testing is completed,

)  Disconnect the power supply cord, and then remove outer case.
2)  Open the door and block it open.
3)  Discharge high voltage capacitor. 
4)  Reconnect all leads removed from components during testing.
5)  Re-install the outer case (cabinet).
6)  Reconnect the power supply cord after the outer case is installed.
7)  Run the oven and check all functions.

Summary of Contents for E30SO75FPSA

Page 1: ...BEFORE AND DURING SERVICE TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORE SERVICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 3 MICROWAVE MEASUREMENT PROCEDURE 4 FOREWORD AND WARNING 5 PRODUCT SPECIFICATIONS 6 GENERAL INFORMATION 6 OPERATION 8 TROUBLESHOOTING GUIDE 5 TEST PROCEDURE 7 TOUCH CONTROL PANEL 28 PRECAUTIONS FOR USING LEAD FREE SOLDER 32 COMPONENT...

Page 2: ...ra tion and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the ...

Page 3: ...the high voltage rectifier against the chassis with the use of an insulated screwdriver Whenever troubleshooting is performed the power supply must be disconnected It may in some cases be necessary to connect the power supply after the outer case has been removed in this event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage c...

Page 4: ...ially at 20 5 ο C 68 ο F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set ...

Page 5: ... The door is not deformed or warped E There is not any other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsareintentionallynotgroundedandpresent a risk of electrical shock only during servicing Service personnel Do not contact the following parts while the ap pliance is energized HighVoltage Capacitor PowerTra...

Page 6: ...ENT approx 10 of Full Power 0 PERCENT No power throughout the cooking time Convection Temperature for Variable Cooking CONVECTION 100 450 ο F Temp control HELP pad Add a Minute pad SPEED GRILL pad SPEED ROAST pad SPEED BAKE pad PREHEAT pad CONVECTION pad REHEAT pad POPCORN pad COOK pad DEFROST pad BASIC COOK pad RECIPES pad UP DOWN pads ENTER pad Number and temperature selection pads TIMER CLOCK p...

Page 7: ...ndle down and forward Never hold the door handle when moving the oven 2 Oven door with see through window 3 Safety door latches The oven will not operate unless the door is securely closed 4 Door hinges 5 Door seals and sealing surfaces 6 Turntable motor shaft 7 Removable turntable support Carefully place the turntable support in the center of the oven floor After cooking always clean the turntabl...

Page 8: ... sensing switch relay RY1 the primary interlock relay RY2 and the secondary interlock switch are activated with the following results The circuits to the turntable motor the cooling fan motor and the high voltage components are de energized the oven lamp remains on and the digital read out displays the time still remaining in the cook cycle when the door was opened 7 Themonitorswitchiselectrically...

Page 9: ...Y4 NOTE When Preheat and Convection isprogrammed continuously afterpreheat theheatingelements operate as follows When one of 100 ο F to 375 ο F is selected for the first 1 minute the top and side heating elements are not energized When one of 400 ο F to 450 ο F is selected for the first 2 minutes the top and side heating elements are not energized SPEED BAKE COOKING Touch the BAKE pad and then ent...

Page 10: ...LAY PRIMARY SECONDARY INTERLOCK SWITCH FAN MOTOR UNIT CONTROL MONITOR SWITCH 1 0 F CAPACITOR AC 2300V MAGNETRON RED BLK DAMPER SWITCH SWITCH DOOR SENSING JET MOTOR TURNTABLE MOTOR N O N O DM FM FM OL TTM THERMISTOR SOLID STATE RELAY SIDE HEATER TOP HEATER COM COM DAMPER MOTOR B3 B4 B1 B2 B6 D7 D5 D3 E3 E5 E1 SIDE HEATER CUT OUT THERMAL CUT OUT TOP HEATER THERMAL MG FUSE TEMP OVEN LAMP F10A D1 WITH...

Page 11: ...URE SELECTED 4 COOKING TIME PROGRAMMED 5 START PAD TOUCHED Figure O 3 Oven Schematic Convection Reheat Speed Bake Cooking Condition NOTES 1 Circuits Wire Colors subject to change without notice LV TRANSFORMER C2 C1 C4 C3 T6 T7 T4 A3 T2 A1 D9 RY2 RY1 RY5 RY4 RY3 RY6 RECTIFIER SOLID STATE RELAY INTERLOCK RELAY PRIMARY SECONDARY INTERLOCK SWITCH FAN MOTOR UNIT CONTROL MONITOR SWITCH 1 0 F CAPACITOR A...

Page 12: ...BLK RED BLK BLU BLU RED GRN BLK BRN GRN WHT GRN GRN WHT ORG RED T1 T3 FUSE12 5A NOTES 1 Circuits Wire Colors subject to change without notice LV TRANSFORMER C2 C1 C4 C3 T6 T7 T4 A3 T2 A1 D9 RY2 RY1 RY5 RY4 RY3 RY6 RECTIFIER SOLID STATE RELAY INTERLOCK RELAY PRIMARY SECONDARY INTERLOCK SWITCH FAN MOTOR UNIT CONTROL MONITOR SWITCH 1 0 F CAPACITOR AC 2300V MAGNETRON RED BLK DAMPER SWITCH SWITCH DOOR ...

Page 13: ...closes at 311 ο F 155 ο C SIDE HEATER THERMAL CUT OUT The thermal cut out located on the thermal cover left is designed to prevent damage to the side heating element unit if an over heated condition develops in the top heating element unit due to convection fan failure thermistor failure obstructed air ducts dirty or blocked air intake etc Undernormaloperation thethermalcut outremainsclosed Howeve...

Page 14: ...holes provided on the top and left sides of the oven Next the hot air heats the food on the turntable and leaves the oven cavity through the vent in the center of the oven cavity back side wall Without leaving the oven this hot air is reheated by the heating ele ments passes through the convection passage and enters the inside of the oven cavity again in a continuing cycle In this way the hot air ...

Page 15: ...ents during testing 5 Reinstall the outer case cabinet and theback plate operation is selected by the control unit Microwave Cooking Damper is in the open position because a portion of cool ing air is channelled through the cavity to remove steam and vapors given off from the heating foods It is then ex hausted at the top of the oven cavity into a condensation compartment Convection Preheat Speed ...

Page 16: ...oes not go into cook cycle when START pad is touched Heating elements do not heat Temperature in the oven cavity is lower or higher than preset Convection cycle runs for 10 minutes then shuts down Convection motor does not operate of all or properly A MAGNETRON B POWER TRANSFORMER C H V RECTIFIER ASSEMBLY D HIGH VOLTAGE CAPACITOR E SECONDARY INTERLOCK SWITCH F PRIMARY INTERLOCK SYSTEM G MONITOR SW...

Page 17: ...s measuring with a stop watch second hand of a watch or the digital read out countdown 3 Remove the cup from the oven and again measure the temperature making sure to stir the thermometer or thermocouple through the water until the maximum temperature is recorded 4 Subtract the cold water temperature from the hot water temperature The normal result should be 29 5 to 54 9 ο F 16 4 to 30 5 ο C rise ...

Page 18: ...g testing 7 Reinstall the outer case cabinet 8 Reconnect the power supply cord after the outer case is installed 9 Run the oven and check all functions TEST PROCEDURES PROCEDURE LETTER COMPONENT TEST D HIGH VOLTAGE CAPACITOR TEST 1 Disconnect the power supply cord 2 Remove the outer case cabinet referring to OUTER CASE CABINET REMOVAL 3 Open the oven door and block it open 4 Discharge the high vol...

Page 19: ...or 4 If the monitor fuse is blown when the door is opened check the primary interlock relay secondary interlock switch and monitor switch according to the TEST PROCEDURE for those switches before replacing the blown monitor fuse CAUTION BEFORE REPLACING A BLOWN MONITOR FUSE TEST the primary interlock DOOR SENSING SWITCH 1 Disconnect the power supply cord and then remove outer case 2 Open the door ...

Page 20: ...n the oven and check all functions CAUTION IFTHEtemperaturefuseINDICATESANOPENCIRCUITATROOMTEMPERATURE REPLACE temperature fuse K THERMAL CUT OUT TOP HEATER TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 A continuity check across the thermal cut out terminals should indicate a closed circuit unless the tempe...

Page 21: ...al cut out has opened under normal condition replace the same item as in the parts list An open thermal cut out indicates overheating of the side heating element unit Check for restricted air flow to the side heat element unit through the vent holes of the oven cavity especially the heater duct left and convection fan 5 Reconnect all leads removed from components during testing 6 Reinstall the out...

Page 22: ...harness 9 Reconnect the power cord into the wall receptacle 10 If 240 volts A C is indicated at the wire leads replace the motor and if 240 volts A C is not indicated check the wire harness and control unit 11 Disconnect the power supply cord 12 Open the door and block it open 13 Discharge high voltage capacitor 14 Reconnect all leads removed from components during testing 15 Reinstall the outer c...

Page 23: ... wires or across the black and the white wires should be above resistance unless the temperature of the thermal cut out reaches approximately 266 ο F 130 ο C The thermal cut out resets automatically at 212 ο F 100 ο C If an ohmmeter indicates an open circuit under normal condition replace the convection motor because the thermal cut out has opened An open thermal cut out indicates overheating of t...

Page 24: ... all leads removed from components during testing 6 Re install the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions 2 Control Unit The following symptoms indicate a defective control unit 2 1 In connection with pads a When touching the pads a certain group of pads do not produce a signal b When touching the pads no pads p...

Page 25: ...trol unit with an A C voltmeter The meter should indicate 240 volts if not check oven circuit Shut off Cook and Heater Relays Test These relays are operated by D C voltage Check voltage at the relay coil with a D C voltmeter during the microwave cooking operation speed grill speed roast speed bake or convection cooking condition DC voltage indicated Defective relay DC voltage not indicated Check d...

Page 26: ...ock it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure re connect the power supply cord 7 Follow the troubleshooting guide given below for repair STEPS OCCURRENCE CAUSE OR CORRECTION 1 The rated AC voltage is not pre...

Page 27: ... POINT INDICATION OF OHM METER Between N and H Open Circuit Between terminal N and GRY Short Circuit Between terminal H and RED Short Circuit If incorrect readings are obtained replace the noise filter 6 Reconnect all leads removed from components during testing 7 Re install the outer case cabinet 8 Reconnect the power supply cord after the outer case is installed 9 Run the oven and check all func...

Page 28: ... as shown in the touch control panel circuit 1 Backlight LED function 2 LED function 3 KEY function TOUCH CONTROL PANEL DIAGRAM PREHEAT GRILL ROAST MIN PLUS TMR CLOCK STOP 7 PLUS 6 0 5 9 3 2 CONVECT RECIPES MINUS 8 4 1 HELP REHEAT DEFROST START ENTER POPCORN PWR LEVEL BAKE ...

Page 29: ... PIES MINUS POULTRY DESSERTS HELP MEATS START GRILL ROAST PREHEAT BREADS BAKE REHEAT DEFROST COMPUCOOK PIZZAS BASIC COOK PWR LEVEL PLUS STOP MIN PLUS SNACKS POPCORN RECIPES CONVECT ENTER SEAFOOD TMR CLOCK CASSEROLES ...

Page 30: ...30 E30SO75FPSA 8 9 10 11 3 4 1 2 12 13 5 6 HELP CONVECT STOP START DEFROST 9 4 3 8 MINUS 1 6 GRILL BAKE POPCORN BASIC COOK PLUS PREHEAT COOK RECIPES ADD MIN 0 5 7 2 ROAST REHEAT ENTER KEY FUNCTION ...

Page 31: ...t the lead wires are not twisted 3 After aluminium foil is removed be careful that abnormal voltage due to static electricity etc is not applied to the input or output terminals 4 Attach connectors electrolytic capacitors etc to PWB making sure that all connections are tight 5 Be sure to use specified components where high precision is required Regulator Transistor DTA123ES DTA143ES DTD143ES KRA10...

Page 32: ... melting point of lead free solder Sn Ag Cu is about 220 ο C which is higher than the conventional lead solder by 40 ο C and as it has poor solder wettability you may be apt to keep the soldering bit in contact with the PWB for extended period of time However since the land may be peeled off or the maximum heat resistance temperature of parts may be exceeded remove the bit from the PWB as soon as ...

Page 33: ...r Oven cavity and Heating element WARNING FOR WIRING 2 Make sure that a definite click can be heard when the microwave oven door is unlatched Pull down the door handleinaclosedpositionwithonehand thenpushthe door with the other this causes the latch leads to rise it is then possible to hear a click as the door switches operate 3 Visuallycheckthedoorandcavityfaceplatefordamage dents cracks signs of...

Page 34: ... plate 6 Disconnect the black wire of the power supply cord from the fuse holder and the white wire from the main wire harness 7 Nip the cord bushing with bushing pliers and release it from the hole of the back plate 8 Remove the cord bushing from the power supply cord and the power supply cord from the back plate 9 Now the power supply cord is free Reinstall 1 Reinstall the cord bushing to the po...

Page 35: ... voltage rectifier assembly to the capacitor holder 10 Disconnect the high voltage rectifier assembly from the high voltage capacitor 11 Now the high voltage rectifier assembly is free and also the high voltage capacitor is free CAUTION When replacing the high voltage rectifier assembly the ground side terminalmustbesecuredfirmlywith a grounding screw FAN MOTOR REMOVAL POWER TRANSFORMER SIDE 1 Dis...

Page 36: ...1 Disconnect the power supply cord 2 Remove the outer case cabinet referring to OUTER CASE CABINET REMOVAL 3 Open the oven door and block it open 4 Discharge the high voltage capacitor 5 Remove the back plate from the oven referring to BACK PLATE REMOVAL 6 Remove the one 1 screw holding the right chassis support to the oven cavity front plate 7 Disconnect the wire leads from the damper motor 8 Rem...

Page 37: ...oldingtheconvectionmotor mounting angle to the convection duct 9 Remove the six 6 screws holding the convection motor to the convection motor mounting angle 10 Removetheconvectionmotorfromtheconvectionmotor mounting angle 11 Now the convection motor is free TOP HEATING ELEMENT REMOVAL 1 Disconnect the power supply cord 2 Remove the outer case cabinet referring to OUTER CASE CABINET REMOVAL 3 Open ...

Page 38: ...n each one 1 screw holding the latch hook right and the latch hook left to the oven cavity front plate 6 Withdoorclosed adjustthelatchhookrightandthelatch hook left by moving them back and forth and up and down In and out play of the door allowed by the latch hook right and the latch hook left should be less than 0 5 mm The vertical position of the latch hook right and the latch hook left should b...

Page 39: ...es and the door latch heads pass through the latch holes correctly 3 Tighten the screws holding the oven hinge right and the oven hinge left to the bottom plate After adjustment make sure of the following 1 The door latch heads smoothly catch the latch hooks through latch holes and the latch heads goes through center of latch holes 2 The door is positioned with its face pressed toward oven cavity ...

Page 40: ...Remove the two 2 glass mounting angles A from the door frame 30 To release the two 2 tabs holding the lower end of the front door glass slide the front door glass upward 31 Release the three 3 tabs holding the upper end of the front door glass and remove the front door glass from the door frame 32 Now the front door glass is free Figure C 5 Door Disassembly Choke Cover Door Frame Door Panel Assemb...

Page 41: ...WHT WHT GRY CN G CN F RED RED R E D R E D R E D R E D B L K B L K R E D R E D B L K R E D O R G O R G B R N DOOR SENSING SWITCH G R N G R N BRN RED BLK GRN COM N C BLK ORG RED BLU RED 8 7 6 5 4 3 2 1 BLK BLU 1 1 14 1 9 6 CN E 1 5 CN C CN C CN G COM 1 4 1 4 3 2 1 7 BLU BRN DAMPER SWITCH COM N O GRY GRY WHT GRY WHT BLK W H T G R Y G R Y G R Y O R G BLK WHT 1 2 3 4 5 6 RED GRN BLU BRN CN E BLK 1 2 3 ...

Page 42: ...42 E30SO75FPSA 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 2 Power Unitl Circuit ...

Page 43: ...43 E30SO75FPSA 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 3 CPU Unit Circuit ...

Page 44: ...A370WRKZ Noise filter 1 CABINET PARTS 25 GCABDA104WRPZ Back plate 1 26 GDAI A356WRWZ Bottom plate 1 27 GLEGPA092WREZ Leg 2 28 GCABUA976WRPZ Outer case cabinet 1 CONTROL PANEL PARTS 29 DPWBFB139MRU0 Power unit located on bottom plate 1 30 DPWBFB138MRU0 CPU unit 1 31 FUNTKB465MRK0 Key unit 1 32 LX CZB033MRE0 Special screw 6 OVEN PARTS 33 FDUC A371WRKZ Damper duct assembly 1 34 PZETEA084WRFZ PWB moun...

Page 45: ...Z Edge cover 3 93 PCUSUA614WREZ Cushion 1 94 PCUSUA609WREZ Cushion 1 95 PCUSUA610WREZ Cushion 1 96 PCUSUA611WREZ Cushion 1 97 PCUSUA612WREZ Cushion 1 98 PCUSUA613WREZ Cushion 1 99 LANGQA581WRPZ Noise unit angle 1 100 HDECAB282MRT0 Side trim R 1 101 HDECAB281MRT0 Side trim L 1 DOOR PARTS 102 CDORFB437MRK0 Door assy 1 103 FHNDPB022MRK0 Door handle 1 104 LX BZ0139WRE0 Screw 2 105 GCOVHA439WRFZ Choke ...

Page 46: ...XHTS740P08RV0 Screw 4mm x 8mm 4 146 XOPS740P08000 Screw 4mm x 8mm 4 147 XOTS740P08000 Screw 4mm x 8mm 5 148 XOTS740P12000 Screw 4mm x 12mm 65 149 LX CZA070WRE0 Special screw Torx tamper proof screw 2 150 PCUSUA237WRP0 Cushion 1 151 LX EZA060WREZ Special screw 4 152 XONSC40P10000 Screw 1 153 XHTS740P08000 Screw 4mm x 8mm 3 154 LX BZA144WREZ Special screw 3 155 XOTS740P12RV0 Screw 4mm x 12mm 1 156 L...

Page 47: ... 13 129 20 x2 153 64 42 153 148 71 91 x2 x4 120 154 142 40 43 76 119 144 148 70 148 27 27 61 26 148 148 158 15 96 148 79 144 73 61 83 83 81 78 142 x3 144 148 85 148 148 55 148 80 142 148 48 142 142 142 142 3 41 154 142 54 21 23 74 82 144 148 148 148 148 157 65 1 66 144 75 160 56 144 7 46 141 x2 x4 x2 148 60 63 8 145 145 148 34 29 159 158 x2 x3 x3 148 127 9 148 148 143 6 133 147 90 51 50 143 52 98 ...

Page 48: ...8 E30SO75FPSA 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H CONTROL PANEL PARTS DOOR PARTS 31 30 32 104 113 109 116 108 112 104 110 116 110 111 115 111 115 114 106 103 105 107 102 131 139 x2 x2 ...

Page 49: ... PLASTIC BAG TRAY HOLDER 121 SPLASH GUARD 117 HIGH RACK 118 LOW RACK Not replaceable items PACKING CASE Actual wire harness may be different than illustration 117 132 128 134 118 121 125 126 POSITION OF PURSE LOCK 128 Pursu lock L 134 Pursu lock LL Main wire harness Main wire harness LV transformer 20 pin wire harness Power unit SIDE CROSS SUPPORT BOTTOM BOX SUPPORT BOTTOM BASE PAD TOP BASE PAD TO...

Page 50: ...50 E30SO75FPSA NOTES ...

Page 51: ...51 E30SO75FPSA NOTES ...

Page 52: ...CTS INC ALL RIGHTS RESERVED Nopartofthispublicationmaybereproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher ELECTROLUX ...

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