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Instructions for converting cooktop to operate on Liquefied Petroleum Gas

STEP 4:

 REPLACE THE MAIN ORIFICES AT EACH BURNER LOCATION WITH THE ORIFICE NUMBER

LISTED IN THE TABLES ON PAGE 2. Refer to Figure 1 “ Burner Sizes and Identification” to assure the
orifice is replaced at the correct location.

AT EACH BURNER REMOVE MAIN ORIFICE USING
10mm OPEN END WRENCH HOLDING HEX OF
SHUTTTER  CONNECTOR WITH ADJUSTABLE
WRENCH. DISASSEMBLED MAIN ORIFICE IS SHOWN
IN FIGURE  3.
REPLACE WITH CORRECT ORIFICE AS
DETERMINED IN STEP 2.

Note:

 The shutter connector for the center Burner for

E36GC65ESS is located directly on the valve.
See figure 8 on Page 8 for the  main orifice location for
the grill burner of  model number E46GC67ESS.

COMPRESSION NUT

SHUTTER
CONNECTOR

ORIFICE NOZZLE NUT

BURNER TUBE

AIR SHUTTER

Figure 3

Refer to Figure 1  “ Burner Sizes and Identification” to assure the orifice is replaced at the correct
location. Save the orifices removed from the appliance for future use.

STEP 5: 

SET AIR SHUTTER GAP AFTER REPLACING THE MAIN ORIFICES AT EACH BURNER

LOCATION. Refer to the Figure 1 “ Burner Sizes and Identification” to assure the SHUTTER is adjusted to
the correct gap at the correct location.

HOLD THE HEX OF THE SHUTTER CONNECTOR WITH THE
8" LONG ADJUSTABLE WRENCH AND TURN THE AIR
SHUTTER USING THE 6" LONG ADJUSTABLE WRENCH.
ROTATE SHUTTER TO ACHIEVE GAP AS LISTED FOR THE
BURNER LOCATION BEING ADJUSTED. MEASURE GAP
WITH 6" RULE UNTIL GAP IS WITHIN ±1/16 OF THE
DESIRED VALUE.
SECURE SHUTTER IN POSITION WITH LOCTITE 242 OR
EQUIVALENT.

NOTE:

 USE SHUTTER MARKED WITH HN A-0053-E FOR C AND D BURNERS AND HN A-0052-E FOR

B BURNERS.

SHUTTER
CONNECTOR

ORIFICE NUT

SHUTTER

MEASURE GAP

AS SHOWN

Figure 4

Summary of Contents for 5995426250

Page 1: ...Installation Instructions Installation Instructions Installation Instructions Installation Instructions Installation Instructions Cooktop 5995426250 E30GC64ESS E36GC65ESS E46GC66ESS E46GC67ESS ...

Page 2: ...MPOR IMPOR IMPOR IMPOR IMPORT T T T TANT ANT ANT ANT ANT Indicates installation operation or maintenance information which is important but not hazard related CA CA CA CA CAUTION UTION UTION UTION UTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CA CA CA CA CAUTION UTION UTION UTION UTION CAUTION used without the safety alert sym...

Page 3: ...or downdraft is recommended for ventilation This appliance must be installed with the gas pressure regulator supplied with it Disconnect the electrical supply before installing or servicing the appliance This appliance must be grounded Connect only to a properly grounded electrical supply Refer to Electrical Requirements Install or locate this appliance only in accordance with these installation i...

Page 4: ...ge personal injury or death What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call the gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call thefire department For your safety Do not store or use gasoline or other flammable vapors and liq...

Page 5: ...77 435 3287 For online support and Internet product information www electroluxusa com 2005 Electrolux Home Products Inc Post Office Box 212378 Augusta Georgia 30917 USA All rights reserved Printed in the USA Attach your sales receipt to this page for future reference NO NO NO NO NOTE TE TE TE TE Installer Leave instructions with owner Owner Read your cooktop Use Care Manual It contains important s...

Page 6: ...5 Table Of Contents 6 Preparing for Installation 7 Verifying Package Contents 7 Cabinet Counterop Preparation 7 Making the Gas Electric Connection 10 Requirements 10 Installation 12 InstallingtheCooktop 12 Connecting the Gas 12 Gas and Electric Requirements Table 13 Installing the Burner Components 14 Making the Electrical Connection 15 Operation 16 Verifying the Operation 16 ...

Page 7: ...oors and windows or by HVAC duct outlets Make certain that gas and electrical power can be provided in the selected locations Plan the installation so that all minimum clearances are met or exceeded Dimensions shown provide minimum clearances unless otherwise noted WARNING WARNING WARNING WARNING WARNING To reduce the risk of personal injury caused by reaching over a hot appliance cabinet storage ...

Page 8: ...arance between the bottom of the any cooktop chassis and all combustible surfaces including the upper edge of a drawer installed below the cooktop See Figure 1 and related table Access to the underside of the cooktop and the junction box must be provided for inspection and service A fixed shelf should not be installed below the cooktop Clearance inside the cabinet must allow for proper side mounti...

Page 9: ... 1 2 191mm Min to combustible side wall above the cooktop both sides Vertical combustible surface Rear wall 2 1 4 57mm Min 2 51mm Min 25 635mm Minimum 6 1 2 165mm 30 1 2 775mm 14 356mm Cutout Dimensions for the E46GC66ESS and E46GC67ESS E46GC67ESS model shown 36 914mm 21 533mm 19 7 8 505mm 33 3 4 857mm 4 102mm Chassis height 3 1 8 79mm 1 4 6mm Min to combustibles below chassis 7 1 2 191mm Min to c...

Page 10: ... licensed electrical or plumbing contractor The grounding plug must not under any circumstances be cut or removed This appliance must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts IMPOR IMPOR IMPOR IMPOR IMPORT T T T TANT ANT ANT ANT ANT All gas cooktops have the gas and electrical located in the back right corner as you face the front of ...

Page 11: ...ause a GFCI to trip MakingtheGas ElectricConnection Gas and Electrical Supply Requirements The correct voltage frequency and amperage must be supplied to the appliance from an isolated grounded circuit which is protected by a properly sized circuit breaker or time delay fuse The cooktop must be connected to the power supply with copper wire only The use of aluminum wire may result in unsatisfactor...

Page 12: ...y on pipe thread fittings Turn all cooktop control valves to the OFF position then turn on the gas supply Check all supply lines and connections for leaks using a soap and water solution Do not use a flame to check for leaks After verifying that there are no gas leaks turn off the gas supply to the cooktop by turning the gas shut off valve to the off position Leak testing of the appliance shall be...

Page 13: ...l connected load Gas type Manifold pressure Minimum gas supply pressure E30GC64ESS 120VAC 60Hz 15A 0 25 Amps 0 03 Kw Natural Natural Natural Natural 4 Water Column 4 Water Column 4 Water Column 4 Water Column 5 Water Column 5 Water Column 5 Water Column 5 Water Column E46GC67ESS E46GC66ESS E36GC65ESS Above models converted to LP Liquid Propane 10 Water Column 11 Water Column ...

Page 14: ...set up by placing the Drip Pans inside on the bottom of the open grill burner box area using the dimples to locate the Drip Pan Next slip the open end of the U burner onto the gas stub located in the front inside of the grill burner box and insert the bracket on to opposite end of the U burner into the slot located on the Grease Control Box Proceed to install the Heat Control Channels which sit on...

Page 15: ...ate before proceeding The complete appliance must be properly grounded at all times when electrical power is applied Do not ground the appliance with the neutral white house supply wire A separate ground wire must be utilized If aluminum house supply wiring is utilized splice the appliance copper wires to the aluminum house wiring using special connectors designed and agency certified for joining ...

Page 16: ...ARNING WARNING WARNING WARNING WARNING If the cooktop fails to operate properly ensure that the electrical power supply and gas supply are turned on and that all installation steps have been carefully followed Call a qualified service technician if the cooktop still does not operate properly The cooktop and shut off valve must be disconnected from the gas supply piping during any pressure testing ...

Page 17: ...ob wait for at least two minutes to allow any gas to dissipate then repeat this ignition test The control knob can then be rotated counterclockwise from HI to LOW to adjust the flame height progressively Repeat the ignition test for all burners When installed properly the flame will be steady and quiet It will also have a sharp blue inner cone that will vary in length proportional to the burner si...

Page 18: ...1 877 4Electrolux www electroluxusa com www electroluxca com ...

Page 19: ...njury or loss of life The qualified service agency is responsible for the installation of this kit The installation is not complete until the converted appliance is checked as specified in the manufacturer s instructions supplied with this kit Before proceeding with the conversion shut off the gas supply before disconnecting electrical power to the cooktop Be sure the unit is unplugged before inst...

Page 20: ...LEFT FRONT RIGHT FRONT CENTER FRONT LEFT REAR RIGHT REAR CENTER REAR Main Orifice 115 115 88 88 88 105 Bypass Orifice 42 42 37 37 37 38 Shutter Gap 38 35 35 36 33 32 MODEL NUMBER E46GC67ESS Kit PN 76061 3 Burner Position LEFT FRONT RIGHT FRONT GRILL LEFT REAR RIGHT REAR Main Orifice 91 112 93 107 91 Bypass Orifice 36 41 73 38 34 Shutter Gap 23 40 No change required 34 33 STEP 2 FIND THE LP KIT INC...

Page 21: ... RULE STEP 3 NOTE ASSURE COOKTOP HOLD DOWN BRACKETS ARE INSTALLED SECURELY PRIOR TO INTIATING STEP 3 REMOVE KNOBS REMOVE BURNER HEAD RETAINING NUTS AND BURNER HEADS SLIDE IGNITER WIRE CONNECTOR OFF THE IGNITER ON EACH HEAD AND REMOVE TOP FRAME KNOB Figure 2 BURNER HEAD RETAINING NUT BURNER HEAD TOP FRAME MAIN ORIFICE LOCATION SEE Figure 3 FOR ASSEMBLY DETAILS BYPASS ORIFICE LOCATED IN VALVE ASSEMB...

Page 22: ...NNECTOR ORIFICE NOZZLE NUT BURNER TUBE AIR SHUTTER Figure 3 Refer to Figure 1 Burner Sizes and Identification to assure the orifice is replaced at the correct location Save the orifices removed from the appliance for future use STEP 5 SET AIR SHUTTER GAP AFTER REPLACING THE MAIN ORIFICES AT EACH BURNER LOCATION Refer to the Figure 1 Burner Sizes and Identification to assure the SHUTTER is adjusted...

Page 23: ... Refer to the Burner Sizes and Identification Chart to assure the orifice is replaced at the correct location Save the orifices removed from the appliance for future use STEP 7 CONVERT REGULATOR TO LP PRESSURE REQUIREMENTS ALL models are equipped with a convertible pressure regulator Refer to Figure 6 for conversion instructions NOTE Flanged end of spool piece contacts the spring shown for LP Prop...

Page 24: ...ning for the audible leak indication or looking for bubbles When satisfied that the manifold is leak free test each burner supply tube individually Without the Top Frame installed reassemble all burners Connect the electrical supply and turn on each burner individually Snoop the tube at all connec tions of the tube in operation listening for the audible leak detection signal or look for bubbles if...

Page 25: ...ONS 1 1 1 1 9 92125 42 ORIFICE BYPASS H N PN A0076 R 42 2 10 72427 115 ORIFICE MAIN H N PN A 0311 R 1 15 2 11 92125 34 ORIFICE BYPASS H N PN A0076 R 34 1 2 12 92125 36 ORIFICE BYPASS H N PN A0076 R 36 1 13 92125 41 ORIFICE BYPASS H N PN A0076 R 41 1 14 72427 112 ORIFICE MAIN H N PN A 0311 R 1 12 1 15 72427 107 ORIFICE MAIN H N PN A 0311 R 1 07 1 16 72427 91 ORIFICE MAIN H N PN A 0311 R 91 2 17 921...

Page 26: ... Gas HOLD ANGLE FITTING WITH THE 8 ADJUSTABLE WRENCH WITH THE 6 WRENCH REMOVE ANGLE FITTING RETAINING NUT AND ORIFICE REPLACE WITH THE ORIFICE FROM THE KITS AND ASSEMBLE IN REVERSE ORDER OF DISASSEMBLY ANGLE FITTING RETAINING NUT ORIFICE Close up of Grill Orifice Figure 8 ...

Page 27: ... ORIFICE AND SHUTTER DATA FOR NATURAL GAS ORIFICE SIZES ARE IN MILLIMETERS X 100 AND SHUTTER GAP IS IN INCHES Burner Position LEFT FRONT RIGHT FRONT CENTER LEFT REAR RIGHT REAR Main Orifice 171 128 161 128 161 Bypass Orifice 60 50 54 50 54 Shutter Gap 36 27 33 36 39 MODEL NUMBER E46GC66ESS ORIFICE AND SHUTTER DATA FOR NATURAL GAS ORIFICE SIZES ARE IN MILLIMETERS X 100 AND SHUTTER GAP IS IN INCHES ...

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