Eldex Optos 1HM Operator'S Manual Download Page 27

 

21 

MAINTENANCE 

We have designed Eldex Metering Pumps to give years of trouble-free service.  By following a few simple 
maintenance procedures, you can ensure the longevity of your pump. 

Cleaning 

Before cleaning your pump, disconnect the pump from the power supply.  Cleaning can be accomplished by 
wiping down with a damp cloth. 

Piston Seal 

The seal material used is usually a specially 
formulated PTFE.  It is the standard seal 
material because of its broad range of chemical 
compatibility, its mechanical properties, and its 
stability in reciprocating applications. 

The length of service to be expected from any given piston seal depends on a wide variety of factors, including 
the fluid being pumped and the pressure of the system.  It is critically important that the seal be replaced 
immediately upon failure, or better yet, before failure, because fluid can travel into the mechanical housing of 
the pump and cause corrosion damage. 

When a leak occurs, you may notice fluid just underneath the liquid end.  However, a leak may not always be 
visible, particularly at low flow rates.  We suggest you place a wick or litmus paper up the drain slots just 
underneath the liquid end.  You should remove the wick or litmus paper periodically and check for wetness or 
color changes to see if leakage has occurred. 

Piston seal life can often be significantly extended by using the piston wash system integrated in the pump. 

 

Replacing the Piston Seal 

1.

 

Use tools supplied with Part Nos, 5911, (3/32” installation tool and 5/32 hex key); 5941(installation tool 
and 5/32 hex key); 5944, (1/4” diameter dowel pin and 5/32 hex key). 

2.

 

Send the piston to the home position.  Turn the power switch to OFF. 

3.

 

Remove the liquid end from the pump as follows:  Unscrew the two 5/32” socket head bolts.  Pull the 
liquid end straight out from the pump housing, in line with the axis of the piston.  If you cock or tilt the 
liquid end, you may break the piston.  See Figure 4.1. 

Figure 4.1:  Pump Assembly 

 

TIP:  We have found, especially with metal-free seals, that 
“breaking-in” the seals with IPA or methanol for an hour 
or so, under conditions similar to your expected operating 
conditions enhances seal life. 

Liquid End 

Wash Ports 

Piston Seal 

Backup Washer 

Retainer/Wash 

Piston 

Summary of Contents for Optos 1HM

Page 1: ...ex Optos Metering Pumps Operator s Manual Eldex Laboratories Inc 30 Executive Court Napa CA 94558 Tel 707 224 8800 Fax 707 224 0688 www eldex com Rev Z 09112018 2018 Eldex Laboratories Inc All Rights...

Page 2: ......

Page 3: ...nections 10 Power Entry Module 10 Inputs Outputs 10 Plumbing 11 Solvent Preparation 11 Attaching Inlet Tubing 12 Priming The Pump 12 Attaching Outlet Tubing 12 Pulse Damper Use 12 Using the Piston Was...

Page 4: ...19 Pump Limits 20 Viscosity Limits 20 Chemical Limits 20 Mechanical Limits 20 Temperature Limits 20 Shutdown Procedures 20 IV MAINTENANCE 21 Cleaning 21 Piston Seals 21 Replacing The Piston Seal 21 Re...

Page 5: ...Return Procedure 34 Trademarks 34...

Page 6: ...riate for the materials you use ATTENTION Gardez l esprit que nous avons test cette pompe avec le propanol 2 Les quantit s r siduelles du propanol 2 peuvent se trouver sur le dispositif de raccordemen...

Page 7: ...t 25 psi is required on the outlet side of the pump The pump s flow rate is set directly in mL min using the up and down buttons on the user interface Flow rates are determined by piston displacement...

Page 8: ...minimized fluid delivery pulsation 5 Outlet Port Connection to downstream device 6 Inlet Port Connection from pump outlet Liquid End Assembly 7 Outlet Valve Provides tubing connection for pump output...

Page 9: ...3 Figure 1 1 Front View of Optos Figure 1 2 Rear View of Optos 1 2 3 4 5 6 7 8 9 1 2 3 4 5...

Page 10: ...nges the display to different pump functions DISPLAY key toggles display back to main display of flow or flow and pressure with optional pulse damper RUN STOP key runs the pump and stops the pump Key...

Page 11: ...own may vary from your specific configuration e g pressure is only displayed and high and low limit settings are only available on the Plus versions Basic Screens XX XXXmL XXXXpsi MAIN HI LIMIT XXXX H...

Page 12: ...io View EPROM level Set remote control configuration Set piston materials of pump Send piston to forward position Set pressure limit ON OFF View stroke length View set voltage out Set home position of...

Page 13: ...9 12 2HM 0 02 40 0 1500 250 250 2 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 Stainless Steel Optos Model 3 Pump Specifications Model Flow Rate Range min to max mL min Max Pressure psi Piston Diameter inch...

Page 14: ...x 4 x 9 12 2HI 0 02 40 0 1500 250 250 2 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 PEEK Optos Model 3 Pump Specifications Model Flow Rate Range min to max mL min Max Pressure psi Piston Diameter inches Max...

Page 15: ...9 5 x 4 x 9 12 2HMH 0 02 40 0 1500 250 250 2 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 3HMH 0 04 80 0 750 250 500 4 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 Maximum flow rate specifications are based on the...

Page 16: ...ng a variety of fluids which require special handling procedures and safety precautions Consult the appropriate MSDS Material Safety Data Sheet supplied with the materials you will be using Be certain...

Page 17: ...closure stops pump Outputs The Optos can send contact closures and an analog signal to remote devices The remote outputs available are defined in Table 2 2 Table 2 2 I O Position Label Function Descri...

Page 18: ...air bubbles persist turn off the pump check the liquid level in the reservoir and the tightness of the inlet fitting If the inlet tubing is above the surface of the liquid or if the inlet fitting is...

Page 19: ...of water with 20 methanol is suggested The pump cylinder has two barbed fittings installed Usually the lower fitting is used as the wash inlet and the upper fitting is used as the wash outlet Attach 1...

Page 20: ...ll be activated and the stall stop condition The UP and DOWN keys change the setting of the various parameters When the setting is numeric the longer the key is held down the faster the value changes...

Page 21: ...NU key from the main display Press the RUN key The motor will drive the piston to the home position To return to the main screen press the DISPLAY key Changing the Refill Rate Setup Optos pumps can be...

Page 22: ...vision Level Optos pumps have EPROM software You can view the version of software installed To view the software version hold the DISPLAY key and press the MENU key from the main display or when in th...

Page 23: ...ey from the main display or when in the advanced screens press the MENU key to display the limit screen Use the UP or DOWN arrow key to change the limit setting DIS limits de activated ENA limits acti...

Page 24: ...he main display or when in the advanced screens press the MENU key to display the save state screen Use the UP or DOWN arrow key to change the limit setting OFF pump does not start pumping after power...

Page 25: ...iew the stroke length of the piston of your pump by holding the MENU key and pressing the DISPLAY key from the main display or when in the advanced screens press the MENU key to display the stroke scr...

Page 26: ...ex pumps are designed to operate under ambient temperature conditions If you take appropriate precautions to prevent condensation you can use the pump in a cold room Do not use the pump in an environm...

Page 27: ...a leak may not always be visible particularly at low flow rates We suggest you place a wick or litmus paper up the drain slots just underneath the liquid end You should remove the wick or litmus paper...

Page 28: ...n seal Any scratches or irregularities will require replacement of the liquid end 8 Clean all parts with a liquid detergent followed by a rinse Clean any fluid in the mechanical end of the pump 9 Inse...

Page 29: ...rt the new valve into the liquid end assembly and tighten by hand until just finger tight Then use a wrench and tighten turn more You should tighten valves to the point at which no further leakage occ...

Page 30: ...CTFE seal into place Slide the valve cartridge into the valve housing making certain it is oriented correctly Press another new CTFE seal into place The CTFE seal will extend approximately 0 020 0 03...

Page 31: ...of mechanical assembly is piston broken pushrod frozen in bushing Are valves OK No Rebuild or replace valves excessive force used to tighten fittings to valves or valves to cylinder can cause sapphire...

Page 32: ...fitting 1373 Inlet valve assembly cartridge style 1 8 Swagelok style fitting 1374 Outlet valve assembly cartridge style 1 8 Swagelok style fitting 1371 Inlet valve assembly cartridge style 10 32 fitt...

Page 33: ...t valve assembly cartridge style 1 8 Swagelok style fitting 1374 Outlet valve assembly cartridge style 1 8 Swagelok style fitting 1371 Inlet valve assembly cartridge style 10 32 fitting 1370 Outlet va...

Page 34: ...ludes two PTFE seals no tools 5946 Piston seal replacement kit includes five PTFE seals no tools Valves 1373 Inlet valve assembly cartridge style 1 8 Swagelok style fitting 1374 Outlet valve assembly...

Page 35: ...ent kit includes five uhmw polyethylene seals Valves 1377 Inlet valve assembly cartridge style 1378 Outlet valve assembly cartridge style 1383 Valve cartridge kit rebuilds one inlet or one outlet valv...

Page 36: ...includes five uhmw polyethylene metal free seals Valves 1377 Inlet valve assembly cartridge style 1378 Outlet valve assembly cartridge style 1383 Valve cartridge kit rebuilds one inlet or one outlet v...

Page 37: ...lacement kit includes five uhmw polyethylene metal free seals and backup washers Valves 1377 Inlet valve assembly cartridge style 1378 Outlet valve assembly cartridge style 1383 Valve cartridge kit re...

Page 38: ...retainer Piston not included Other Parts 6052 Retainer wash assembly For other parts consult factory For 1 4 Hastelloy C 276 Pumps Order No Description Piston Seals 6080 Piston seal assembly kit incl...

Page 39: ...rate ID OKxyzaaa Reads ID of pump where x piston diameter 0 093 1 125 2 250 y piston stroke 0 125 1 250 2 500 z pump material 0 ss 1 pk Aaa EPROM revision RP OK xxxx 0 Pump specific Reads the pump pre...

Page 40: ...ranties express or implied which extend beyond this description Eldex neither assumes nor authorizes any person to assume for it any other liability in connection with the sale and use of the products...

Page 41: ......

Reviews: