Eldex Optos 1HM Operator'S Manual Download Page 16

 

10 

INSTALLATION 

What You Will Need 

The Unit 

A  Optos  Pump  consists  of  the  pump  assembly,  a  fittings  kit  for  tubing  connections  (except  for  ¼”  piston 
stainless  steel  pumps,  which  have  fittings  attached  to  the  valves),  a  syringe  (except  ¼” pumps),  a  power  cord, 
this manual and warranty card. 

Tools 

You will not need special tools for the routine use of your  OptosPump.  For installation, all you will need are a 
few  wrenches  to  attach  the  fittings  and  perhaps  a  small  blade  screwdriver  if  you  are  making  I/O  connections.  
The  tool  sizes  you  will  need  will  depend  on  the  specific  fittings  used  (and  are  referenced  in  the  appropriate 
section of the instruction  manual).  If  you  have not already ordered a Preventive Maintenance Kit,  we suggest 
you consider doing so now.  A listing of the various PM Kits beings on page 17. 

Unpacking and Location 

Before attempting to operate your pump, unpack it carefully.  You should not discard any packing material, as 
you will want to re-use it for storage and shipping.  If any damage is evident from improper handling from 
shipping, you should contact the freight company that delivered the unit to file a claim. 

 

CAUTION:

  We have tested this pump with 2 propanol.  Residual amounts of 2 

propanol may be in the pump.  You may wish to flush with an appropriate, 
miscible solvent. 

You may be using a variety of fluids which require special handling procedures 
and safety precautions.  Consult the appropriate MSDS (Material Safety Data 
Sheet) supplied with the materials you will be using.  Be certain to follow all 
handling, safety, and disposal procedures appropriate for the materials you use. 

 

You must use your Optos Pump in a clean, well ventilated and dust free environment, free of corrosive or 
explosive vapors.  Optos Pumps are designed for table top use; you should not install your pump on the floor.  
Your Optos Pump must be operated in a horizontal position.  Safety may be impaired if use of your Optos pump 
is not as instructed. 

Electrical Connections 

Power Entry Module 

As you look at the Power Entry Module (Figure 2.1), you will see: 

1.

 

ON/OFF Switch 

2.

 

Fuse Drawer  

3.

 

Power Inlet 

4.

 

Fuses 

The power entry module is self selecting for voltage within the range of 
100-240V.  The power cord (a 110/115V cord is provided) is plugged into 
the power inlet.  Plug the power cord of the pump into a grounded, properly 
rated outlet and turn the power switch to ON.  The power is turned on by 
positioning the ON/OFF switch so the “1” is depressed.  After you have 
confirmed there is electrical power, turn the power off by positioning the 
ON/OFF switch so the “0” is depressed. 

Inputs/Outputs 

I/O functions are available on the connector on the rear panel.  To wire the 
I/O connector for inputs or outputs, use a small screwdriver to depress the lever in the upper port of the I/O 

Figure 2.1:  Power Entry Module 

 

Summary of Contents for Optos 1HM

Page 1: ...ex Optos Metering Pumps Operator s Manual Eldex Laboratories Inc 30 Executive Court Napa CA 94558 Tel 707 224 8800 Fax 707 224 0688 www eldex com Rev Z 09112018 2018 Eldex Laboratories Inc All Rights...

Page 2: ......

Page 3: ...nections 10 Power Entry Module 10 Inputs Outputs 10 Plumbing 11 Solvent Preparation 11 Attaching Inlet Tubing 12 Priming The Pump 12 Attaching Outlet Tubing 12 Pulse Damper Use 12 Using the Piston Was...

Page 4: ...19 Pump Limits 20 Viscosity Limits 20 Chemical Limits 20 Mechanical Limits 20 Temperature Limits 20 Shutdown Procedures 20 IV MAINTENANCE 21 Cleaning 21 Piston Seals 21 Replacing The Piston Seal 21 Re...

Page 5: ...Return Procedure 34 Trademarks 34...

Page 6: ...riate for the materials you use ATTENTION Gardez l esprit que nous avons test cette pompe avec le propanol 2 Les quantit s r siduelles du propanol 2 peuvent se trouver sur le dispositif de raccordemen...

Page 7: ...t 25 psi is required on the outlet side of the pump The pump s flow rate is set directly in mL min using the up and down buttons on the user interface Flow rates are determined by piston displacement...

Page 8: ...minimized fluid delivery pulsation 5 Outlet Port Connection to downstream device 6 Inlet Port Connection from pump outlet Liquid End Assembly 7 Outlet Valve Provides tubing connection for pump output...

Page 9: ...3 Figure 1 1 Front View of Optos Figure 1 2 Rear View of Optos 1 2 3 4 5 6 7 8 9 1 2 3 4 5...

Page 10: ...nges the display to different pump functions DISPLAY key toggles display back to main display of flow or flow and pressure with optional pulse damper RUN STOP key runs the pump and stops the pump Key...

Page 11: ...own may vary from your specific configuration e g pressure is only displayed and high and low limit settings are only available on the Plus versions Basic Screens XX XXXmL XXXXpsi MAIN HI LIMIT XXXX H...

Page 12: ...io View EPROM level Set remote control configuration Set piston materials of pump Send piston to forward position Set pressure limit ON OFF View stroke length View set voltage out Set home position of...

Page 13: ...9 12 2HM 0 02 40 0 1500 250 250 2 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 Stainless Steel Optos Model 3 Pump Specifications Model Flow Rate Range min to max mL min Max Pressure psi Piston Diameter inch...

Page 14: ...x 4 x 9 12 2HI 0 02 40 0 1500 250 250 2 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 PEEK Optos Model 3 Pump Specifications Model Flow Rate Range min to max mL min Max Pressure psi Piston Diameter inches Max...

Page 15: ...9 5 x 4 x 9 12 2HMH 0 02 40 0 1500 250 250 2 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 3HMH 0 04 80 0 750 250 500 4 mL 100 230V 50 60Hz 80 9 5 x 4 x 9 12 Maximum flow rate specifications are based on the...

Page 16: ...ng a variety of fluids which require special handling procedures and safety precautions Consult the appropriate MSDS Material Safety Data Sheet supplied with the materials you will be using Be certain...

Page 17: ...closure stops pump Outputs The Optos can send contact closures and an analog signal to remote devices The remote outputs available are defined in Table 2 2 Table 2 2 I O Position Label Function Descri...

Page 18: ...air bubbles persist turn off the pump check the liquid level in the reservoir and the tightness of the inlet fitting If the inlet tubing is above the surface of the liquid or if the inlet fitting is...

Page 19: ...of water with 20 methanol is suggested The pump cylinder has two barbed fittings installed Usually the lower fitting is used as the wash inlet and the upper fitting is used as the wash outlet Attach 1...

Page 20: ...ll be activated and the stall stop condition The UP and DOWN keys change the setting of the various parameters When the setting is numeric the longer the key is held down the faster the value changes...

Page 21: ...NU key from the main display Press the RUN key The motor will drive the piston to the home position To return to the main screen press the DISPLAY key Changing the Refill Rate Setup Optos pumps can be...

Page 22: ...vision Level Optos pumps have EPROM software You can view the version of software installed To view the software version hold the DISPLAY key and press the MENU key from the main display or when in th...

Page 23: ...ey from the main display or when in the advanced screens press the MENU key to display the limit screen Use the UP or DOWN arrow key to change the limit setting DIS limits de activated ENA limits acti...

Page 24: ...he main display or when in the advanced screens press the MENU key to display the save state screen Use the UP or DOWN arrow key to change the limit setting OFF pump does not start pumping after power...

Page 25: ...iew the stroke length of the piston of your pump by holding the MENU key and pressing the DISPLAY key from the main display or when in the advanced screens press the MENU key to display the stroke scr...

Page 26: ...ex pumps are designed to operate under ambient temperature conditions If you take appropriate precautions to prevent condensation you can use the pump in a cold room Do not use the pump in an environm...

Page 27: ...a leak may not always be visible particularly at low flow rates We suggest you place a wick or litmus paper up the drain slots just underneath the liquid end You should remove the wick or litmus paper...

Page 28: ...n seal Any scratches or irregularities will require replacement of the liquid end 8 Clean all parts with a liquid detergent followed by a rinse Clean any fluid in the mechanical end of the pump 9 Inse...

Page 29: ...rt the new valve into the liquid end assembly and tighten by hand until just finger tight Then use a wrench and tighten turn more You should tighten valves to the point at which no further leakage occ...

Page 30: ...CTFE seal into place Slide the valve cartridge into the valve housing making certain it is oriented correctly Press another new CTFE seal into place The CTFE seal will extend approximately 0 020 0 03...

Page 31: ...of mechanical assembly is piston broken pushrod frozen in bushing Are valves OK No Rebuild or replace valves excessive force used to tighten fittings to valves or valves to cylinder can cause sapphire...

Page 32: ...fitting 1373 Inlet valve assembly cartridge style 1 8 Swagelok style fitting 1374 Outlet valve assembly cartridge style 1 8 Swagelok style fitting 1371 Inlet valve assembly cartridge style 10 32 fitt...

Page 33: ...t valve assembly cartridge style 1 8 Swagelok style fitting 1374 Outlet valve assembly cartridge style 1 8 Swagelok style fitting 1371 Inlet valve assembly cartridge style 10 32 fitting 1370 Outlet va...

Page 34: ...ludes two PTFE seals no tools 5946 Piston seal replacement kit includes five PTFE seals no tools Valves 1373 Inlet valve assembly cartridge style 1 8 Swagelok style fitting 1374 Outlet valve assembly...

Page 35: ...ent kit includes five uhmw polyethylene seals Valves 1377 Inlet valve assembly cartridge style 1378 Outlet valve assembly cartridge style 1383 Valve cartridge kit rebuilds one inlet or one outlet valv...

Page 36: ...includes five uhmw polyethylene metal free seals Valves 1377 Inlet valve assembly cartridge style 1378 Outlet valve assembly cartridge style 1383 Valve cartridge kit rebuilds one inlet or one outlet v...

Page 37: ...lacement kit includes five uhmw polyethylene metal free seals and backup washers Valves 1377 Inlet valve assembly cartridge style 1378 Outlet valve assembly cartridge style 1383 Valve cartridge kit re...

Page 38: ...retainer Piston not included Other Parts 6052 Retainer wash assembly For other parts consult factory For 1 4 Hastelloy C 276 Pumps Order No Description Piston Seals 6080 Piston seal assembly kit incl...

Page 39: ...rate ID OKxyzaaa Reads ID of pump where x piston diameter 0 093 1 125 2 250 y piston stroke 0 125 1 250 2 500 z pump material 0 ss 1 pk Aaa EPROM revision RP OK xxxx 0 Pump specific Reads the pump pre...

Page 40: ...ranties express or implied which extend beyond this description Eldex neither assumes nor authorizes any person to assume for it any other liability in connection with the sale and use of the products...

Page 41: ......

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