eldec MFG 75 Manual Download Page 10

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Coil Installation Tips

Mounting induction heating coils improperly often causes problems that eventually require
service calls. According to eldec Engineering Services Manager Mark Kozlowski, installing
coils correctly can prevent costly down time and repairs

Installing coils correctly can prevent
costly down time and repairs.

– eldec LLC Engineering Service

Manager Mark Kozlowski

Note: This coil drawing may differ from the coil you are using. Please consult your user

manual.

Summary of Contents for MFG 75

Page 1: ...Suggested Preventative Maintenance for Induction Generators Phone 1 248 364 4750 www eldec net ...

Page 3: ...t i Table of Contents ii Preface Before You Begin iii Chapter 1 Action Check List 4 Chapter 2 Cleaning the Water Filter 5 Chapter 3 Replacing the PLC Battery 7 Chapter 4 Coil Installation Tips 9 Chapter 5 Contact eldec LLC 11 ii ...

Page 4: ... and secure the main disconnect breaker for the incoming power to the generator Maintenance should be carried out by trained personnel Requests for training should be directed toward eldec LLC s service department Phone 1 248 364 4750 Email info eldec usa com iii ...

Page 5: ...k for any visible damage Remove the inductor when necessary Clean the pads and re install coil See Chapter 4 Before each use Cables Cable assembly Check all cables power water for visible damage or water leakage Before each use Water Filter Clean filter See Chapter 2 Every 3 months if required PLC Battery Replace battery See Chapter 3 Every 4 years ...

Page 6: ...ter Switch oﬀ main disconnect Turn oﬀ the water supply Remove 4x Allen screws 1 Remove the cover 2 of the water supply Remove and clean the filter 3 During assembly check the correct position of the seal 4 between the cover 2 and housing 5 ...

Page 7: ...propriate clothing Drain the cooling circuit after long use and before cleaning or before moving especially shipping in cold climates Turn oﬀ the main disconnect Disconnect the water supply Drain the system via the drain water outlet of the cooling circuit Blow compressed air into the water inlet at a pressure not to exceed 20 psi For generators without check valves most single output generators o...

Page 8: ...by environment temperature and self discharge rate Lifetime is approximately 5 years After 4 to 5 years the battery should be changed Bat SPS is displayed and a warning message appears when the battery power is weak On the PLC programmable logic controller inside the generator an additional message BATT appears The data will be stored for approximately another month after the message first appears...

Page 9: ...ed on otherwise data loss will occur in the PLC memory RAM Switch oﬀ main disconnect Lift up cover on the lower edge 1 and remove cover of the housing 2 Remove the battery 3 from the holder Disconnect the plug in connection 4 Plug in new battery Insert new battery into holder Replace the top cover of the housing 2 8 ...

Page 10: ...g to eldec Engineering Services Manager Mark Kozlowski installing coils correctly can prevent costly down time and repairs Installing coils correctly can prevent costly down time and repairs eldec LLC Engineering Service Manager Mark Kozlowski 9 Note This coil drawing may differ from the coil you are using Please consult your user manual ...

Page 11: ...surfaces 3 for damage 9 Insert the new coil Make sure the coil and the coaxial transformers have a tight fit Use the following torques when tightening the nuts Please also be aware of the following Over tightening can lead to thread stripping on the nuts 6 Under tightening can lead to Arcing between the coil and coax contact surfaces 3 which can lead to surface pitting Current running through the ...

Page 12: ...icians can help make maintaining your induction heating systems easier Request a service call or give us a call When calling please have model and serial numbers available Training options are also available Find more technical bulletins like those included in this eBook by visiting our blog Glowing Innovations Subscribe and receive email alerts when new topics are added to the blog If you d prefe...

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