Elcon FOURTEX 4WD Assembly Download Page 3

Elcon Models 2008 © 

Assembly Air Brake 

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4) 
Place the ground plate as checked at step 2) on the upright. 
Place the rubber membrane on the front plate. 
Note the rubber membrane has on one side a thicker rounded edge (similair to an o-ring). 
Place the membrane with this edge/ring facing down towards the ground plate. 
This edge can be used to center the membran as much as possible to the ground plate. 
Centring the membrane correctly is 

highly

 important. 

Place the inner ring first, make sure it is placed in 1 go directly at the correct spot ! 
Place the outer ring, make sure it is placed in 1 go directly at the correct spot ! 
The membrane should stay centered. 
 

5) 
Insert 2 countersunk screws M2x10 in the inner ring, opposite from each other. 
Turn them in till they just touch the aluminium inner ring, do not tigthen. 
Insert 2 countersunk screws M2x6 in the outer ring, on the same spot as the inner bolts are. 
Turn them in till they just touch the aluminium inner ring, do not tigthen. 
Excersize patience! 
Very gently turn in the screws on the inner ring 1 or 2 turns each. 
Very gently turn in the screws on the outer ring 1 or 2 turns each. 
Insert additional screws in the inner ring, turn till they touch the inner aluminium ring. 
Insert additional screws in the outer ring, turn till they touch the aluminium outer ring. 
Very gently turn each bolt 1 turn per time on the inner and outer ring so all is pressed down equally. 
Excersize patience! 
 

Summary of Contents for FOURTEX 4WD

Page 1: ...s themselves Needed are 2x Package with brake disc ground plate cover plate pressure plates rubber membrane inner and outer ring 1x Bag with hard wear for assembly of the air brakes 2x Uprights 1 Clea...

Page 2: ...e ground plate on it the 2 holes for the air connection should be horizontal Take the cover plate and check if it can be mounted onto the pins of the ground plate correctly so the logo is on top If no...

Page 3: ...spot The membrane should stay centered 5 Insert 2 countersunk screws M2x10 in the inner ring opposite from each other Turn them in till they just touch the aluminium inner ring do not tigthen Insert...

Page 4: ...e open hole for the air supply Inside the connector is a hexagon use a 2mm allen wrench to tighten the connector properly Put the tube inside the connector for release of the tube press down the plast...

Page 5: ...ssure plate on the dowel pins Place brake disc onto the hexagon and place one small pressure spring on each dowel pin The brake disc should be able to move axial over the hexagon slightly file the inn...

Page 6: ...he seperate small bag with grease 9 Place grease on the inside of the pump housing divide equaly on the surface inside the pump housing Press in the bushing on the ear of the pump housing Press in the...

Page 7: ...rn point B and the servo axle point C By using this configuration the highest air pressure is achieved in the air pump Note the servo should NOT be able to turn over its dead point 10 Assemble the sea...

Page 8: ...help this by moving the piston rod a few times in and out while turning the servo horn by hand Check if the wheel rotates free take out 1 air tube at any connection Adjust cilinder head screws at cov...

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