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13 

 

8.  If an audible indication is not required, switch the 

MODE

 control back to DEPth.  

CAUTION –  Whenever possible, use the audible indication until you are 
absolutely certain of the layout of the reinforcing bars. Having the audible 
indication sounding does NOT significantly decrease operating hours. 

 
 

4.3 Irregular bars 

 
The 

CM52 CoverMaster

 is factory-calibrated for round ribbed high-tensile bars, and 

correctly indicates the minimum depth of cover from the surface to the closest peaks of 
the ribs.  The depth of cover over smooth round bars will thus be slightly underestimated, 
though this is rarely of practical importance (if it is, see section 6 on RECALIBRATION). 
 
For some structures, an acceptable alternative to a single large reinforcing bar is a bundle 
of smaller bars with the same total cross-sectional area –  typically two, three or four bars.  
The most common arrangement is two lapped bars –  see section 5.7 for further details.  
As a general rule, select the diameter of one bar, then move the 

DIAM

 control one click 

clockwise for each extra bar in the bundle. 
 
Square-section bars are occasionally found in older structures.  For these bars, turn the 

DIAM

 control to the setting nearest to 1.1 times the width of a side.  Sometimes a square 

bar may be twisted so that its orientation varies continuously from flat to edge-on.  Where 
the bar is edge-on to the surface of the concrete, the minimum depth of cover will be 
underestimated by 25% of the effective diameter which was set using the 

DIAM

 control.  

Where the bar is lying flat beneath the surface of the concrete, the minimum depth of 
cover will be overestimated by 11% of the effective diameter.  As a general rule for twisted 
square bars, set the 

DIAM

 control to the width of a side, or one larger.  Then the cover 

can generally be estimated within (–25, +11)% of the effective diameter chosen. 
 
 

4.4 Shallow depths 

 
If the indicated cover depth is less than about 27mm, the instrument warns you by 
deliberately changing the display to ‘000 

m

’ rather than lose accuracy. In such cases, you 

may turn the search head over and use the white face.  This adds exactly 30mm to the 
depth below the search coils and restores full accuracy. 
 
When using the white face, always remember to 

subtract 30mm from the indicated 

reading

.  Do not use the white face unless it is necessary.  If the cover is only just under 

27mm, it will be more accurate to put a spacer of only 10mm between the concrete and 
the black face of the head –  see section 5.5 later. 
 
Section 5.4 gives further information on resolving multiple shallow bars. 
 
But for shallow cover, and especially if the bars are closely-spaced, 

use the Midget Head

 

in preference to the white face of the standard head,  as described later in section 5.12. 
 
 
This completes the instructions for inexperienced users and normal situations.  Sections 5 
and 6 deal with advanced techniques for using the CM52 CoverMaster in more difficult or 
specialised situations. 
 
 
 
 
 

 

Summary of Contents for Protovale CoverMaster CM52

Page 1: ...Elcometer P350 Protovale CM52 Covermeter Operating Instructions...

Page 2: ...ncy electromagnetic field strength greater than 3V m and are registered trademarks of Elcometer Instruments Ltd Elcometer Instruments Ltd England 1996 2005 All rights reserved No part of this document...

Page 3: ...3 5 ADVANCED TECHNIQUES 14 29 5 1 Search methods for congested situations 14 5 2 Locating deep bars 14 5 3 Scanning for under cover 14 5 4 More about transverse bars 15 5 5 Depth measurements in conge...

Page 4: ......

Page 5: ...ing bars which have been located using the techniques in Section 3 Section5 ADVANCED TECHNIQUES Using the CM52 CoverMaster to make accurate cover measurements in complex or difficult situations Sectio...

Page 6: ...into the socket Screw the knurled sleeve clockwise until it is finger tight Gently pull on the body of the plug it should not come out To unplug either connector turn the locking ring anticlockwise t...

Page 7: ...y may be affected by high battery voltages and or imprecise zero setting during approximately the first hour after switch on Measurements at shallower depths and the metal location function are not af...

Page 8: ...f explosive materials 1 6 Connecting headphones A socket for optional headphones is fitted as standard The 3 5mm stereo jack socket is mounted on the left hand side of the case of the two sockets it i...

Page 9: ...measure the strength of the induced field as it dies away and this signal is processed to give depth measurements plus an optional audible indication Note that the search head is half black and half...

Page 10: ...depth of cover One exception is if the cover material itself is magnetic For example the CM52 cannot detect bars which are covered by steel sheet and depth measurements may become distorted in areas w...

Page 11: ...op left corner of the LCD if it is recharge the batteries 4 Advance the ZERO control clockwise until you hear a ticking sound or low pitched growl from the loudspeaker The CM52 CoverMaster provides th...

Page 12: ...bars slowly scan the head sideways to locate those lengthwise bars figure 6 1 The audible indicator will sound each time it passes over a bar 3 Find the position of exact maximum signal by listening f...

Page 13: ...ue will work for most situations in which the bars are not too congested and are not touching Little or no signal is obtained when the search head is in the exact centre of a rectangle formed by four...

Page 14: ...More complex situations such as congested reinforcing partially connected mesh and reinforced pipes are dealt with in section 5 ADVANCED TECHNIQUES In any situation where signals are very strong the...

Page 15: ...from any metallic object including wristwatch rings metal belt buckle the main CM52 unit or the metal fittings on the neck strap Advance the ZERO control clockwise until the analogue meter needle is e...

Page 16: ...ace of the concrete the minimum depth of cover will be underestimated by 25 of the effective diameter which was set using the DIAM control Where the bar is lying flat beneath the surface of the concre...

Page 17: ...002 or 003 is a clear indication of the presence of metal Scan in the usual way keeping a close watch on the display CAUTION the instrument will also react slightly to shallower bars to the sides of...

Page 18: ...the signal strength will increase to a maximum followed by a small minimum when the center of the head is located over the transverse bar As the head is moved away the signal strength will reach anot...

Page 19: ...surements for single bars and merely warn of potential inaccuracies when other bars are present To cope with real life situations where reinforcing may be very congested the performance of the CM52 Co...

Page 20: ...over in congested situations it is better to use thinner spacers 10 or 20mm under the black face of the search head Figure 10 shows the relationship between the performance of the CM52 CoverMaster and...

Page 21: ...y otherwise be underestimated If the objective is simply to verify adequate cover underestimation is only a problem if the cover appears to be inadequate more accurate measurements are then required T...

Page 22: ...uation Effect upon cover readings Unconnected bars Welded mesh fabric A Correct correct correct B Not over bar very high high C Not parallel to bar very high low D Over transverse bar slightly low ver...

Page 23: ...over each bar with a small dip when the centre line is between the bars This change may not be noticeable on the audible tone 5 With the centre line of the head located accurately between the two bar...

Page 24: ...ntrol to give the correct relationship between depth measurements made from the normal black face of the search head and measurements made using a 30mm spacer for example using the white face Cover me...

Page 25: ...22 Figure 12 Reference graph for recommended method of estimating bar size...

Page 26: ...instances one setting of the DIAM switch in step 7 may be too high and the next position too low If so depth measurements can be carried out at both settings and the true depth can be confidently sta...

Page 27: ...24 Figure 13 Example worksheet...

Page 28: ...arginally in error The table below shows the results of attempting to measure the diameter and cover of the central one of three parallel bars at various values of pitch between centres The true value...

Page 29: ...es 8 Make all depth measurements using that setting and the black face of the search head If no setting gives exactly 30mm difference it may be necessary to make all depth measurements twice using the...

Page 30: ...spacer of known thickness 10 12mm and take another reading If the difference between the two readings exceeds the spacer thickness by more than 2 3mm readings are being affected by a magnetic aggregat...

Page 31: ...able with the standard head It may also be used with covers up to about 50mm but in the 31 to 50mm range the error may increase to 2 or even 3mm For covers greater than about 35mm the standard head sh...

Page 32: ...ogger including those used for half cell potential surveys The CM52 output is continuously present this means that either continuous traverses or discrete readings can be logged If continuous scans ar...

Page 33: ...d including T16 Bars used for calibration must be of high tensile steel if the calibration is to be valid for practical reinforced concrete Each bar must be at least 500mm long and measurements must b...

Page 34: ...lso be carried out by the user The procedure is similar to the full check described above except that the test bar must be mild steel rather than high tensile and the spacer is a concrete prism cast a...

Page 35: ...lable and for details about the other products available from Protovale for the Construction Industry call the Customer Hot line For free advice on tackling problem areas send us a sketch of the struc...

Page 36: ...com SINGAPORE Elcometer Asia Pte Ltd 896 Dunearn Rd Sime Darby Centre 03 09 Singapore 589472 Republic of Singapore Tel 65 6462 2822 Fax 65 6462 2860 e mail asia elcometer com www elcometer com BELGIQ...

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