ELCOM TLM 1500 User Manual & Maintenance Manual Download Page 24

I02-115 User manual & maintenance guide 

        

Version 03 

(translation of the original manual)

  

of TLM 1500  

 

Page 

21

 sur 22

 

 

 

15002058 

Carter 

15002059 

Boitier 

15004006 

Plaque 

15007009 

RAIL 

15007052 

Guide 

15007053 

Sélecteur D 

15007054 

Sélecteur G 

15007055 

Embout rampe 

15007056 

Carter 

15007057 

Plaque de fermeture 

15007058 

Axe 

15007059 

Socle 

15009003 

Plaque indexage 150 

15010001 

Plaque 

15010001F 

Plaque FESTO 

15010051 

Plaque de base 

15010052 

Plaque indexage 

15010053 

Entretoise 

15010054 

Rondelle entretoise 

15010055 

Guide butée 

15010056 

Butée à ressort 

15010057 

Couvercle 

15010058 

Support ressort 

15010059 

Centreur ressort 

15010060 

Crochet D 

15010061 

Crochet G 

15010062 

Corps 

15010063 

Axe fileté 

15010063U 

Axe fileté usinage 

15010064 

Embout moteur 

15010065 

Support moteur 

15010151 

Pied 

15010252 

Ressort 

15010253 

Roulement 

15010254 

Circlips extérieur 

15012001 

Plaque 

15012012 

Plaque indexage 

15012014 

Plaque indexage RAP 

15015001 

Entretoise 

15016001 

Support pied 

15017001 

Came courte SG 150 

15017002 

Rampe SG 

15017003 

RAIL 

15017004 

Support came 

15021001 

Came double 150 

15021002 

Plaque 

Summary of Contents for TLM 1500

Page 1: ...2 115 User manual maintenance guide Version 03 translation of the original manual of TLM 1500 Modular transfer system TLM 1500 User manual Maintenance guide Translation of the original manual version...

Page 2: ...1 Belts wear 5 4 2 Passageways of workpiece carriers 5 4 3 Pins 5 4 4 Wear of the belt guide 5 4 5 Transfer parts 6 4 6 Damped pneumatic Stoppers 6 4 7 Positioning units with simple and double effect...

Page 3: ...te Description of modifications Prepared by Approved by 00 01 10 15 Initial translation S GUILLAUD BATAILLE 01 06 12 16 S GUILLAUD BATAILLE 02 19 09 18 2015 edition of ISO 9001 and 14001 standards del...

Page 4: ...facturing of the elcom transfer systems The European Machinery Directive 2006 42 CE The European Low Voltage Directive73 23 CE elcom ensures an adequate follow up and products quality formalized by th...

Page 5: ...dling tasks while the transfer system is operating belt tension setting take care not to slide your hand between the belt and the belt support in order to avoid any accident All the different types of...

Page 6: ...meters unit Electrical power supply of the motors 380V three phase Motor power V12m mn 0 09 Kw V belt speed V16m mn 0 09 Kw Air pressure supply 5 to 6 bars Every cylinder must be equipped with a flow...

Page 7: ...r magneto thermic circuit breakers 5 Check the running direction of the belt without any load 6 Adjust the cams and the selectors using a workpiece carrier 7 Start the transfer system with all the wor...

Page 8: ...ng of the transfer system 4 1 Belts wear Regularly verify visually the state of the belt and especially the welding area 4 2 Passageways of workpiece carriers The friction of the pins while operating...

Page 9: ...st from the complete unit using the product Ref 800 00 003 polish plastics Air Industry 2101 Every 3200 hours Check the lubrication of the conical torque Apply grease to obtain the initial lubrication...

Page 10: ...original manual of TLM 1500 Page 7 sur 22 4 7 Positioning units with simple and double effect damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fasteni...

Page 11: ...ing Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Page 12: ...ation of the original manual of TLM 1500 Page 9 sur 22 4 8 Positioning units with damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fastening screw Chec...

Page 13: ...ring Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Page 14: ...l fastening screw from the plate to release it from the positioning unit without removing the positioning unit from the transfer system For a quick lubrication of the guiding shafts it is also possibl...

Page 15: ...e lift positioning unit from the transfer system for this maintenance Release the plate to access the guiding shafts and cylinder by removing the fastening screws Note On the lift positioning unit the...

Page 16: ...uide Version 03 translation of the original manual of TLM 1500 Page 13 sur 22 5 MOTOR REPLACEMENT 5 1 Disassembly Unscrew the four screws from the plastic cover Take the circlip and the washer off Cir...

Page 17: ...nual maintenance guide Version 03 translation of the original manual of TLM 1500 Page 14 sur 22 Remove the motor from the shaft Unscrew the anti rotation screw of the reducer on the transfer side Anti...

Page 18: ...ew reducer Lubricate the shaft with copper grease For reassembly follow the previous steps in reverse order 5 3 Changing the timing belt The new timing belt is delivered already welded Unscrew the cap...

Page 19: ...be held responsible for any malfunction if some spare parts have been used without the validation of elcom elcom reserves the right to make improvements and technical modifications without any further...

Page 20: ...nce schedule Maintenance of the modular transfer system TLM 1500 Frequency Action Component Chapter 200 hours To dust Transfer parts 4 5 500 hours To check Belt Belt guide Workpiece carrier 4 1 1000 h...

Page 21: ...h and German on our website http elcom automation com 8 3 List of part 11002001 Piston 11002008 Corps 11002009 Guide 11002010 Tiroir 11002201 Ressort 11002202 Joint 11003003 Pion 11003005 Canon diam 6...

Page 22: ...Equerre 11022001 Piston 11022003 Guide 11022201 Joint Torique 11023003 Tiroir 11034004 Bloc de renvoi 11034010 Flasque renvoi 11034011 Couple conique 11034012 Arbre 11034014 Arbre 11034015 Clavette 1...

Page 23: ...Carter sup rieur 11054009 Equerre ext rieure 11054010 Equerre centrale 11054011 Rondelle fendue 11054012 Kit 2 pignons 11061003 Plaque de d tection 11075201 V rin 11504008 Rail 11504009 Rail 12003205...

Page 24: ...indexage 15010053 Entretoise 15010054 Rondelle entretoise 15010055 Guide but e 15010056 But e ressort 15010057 Couvercle 15010058 Support ressort 15010059 Centreur ressort 15010060 Crochet D 15010061...

Page 25: ...050004 Entretoise 15050005 Poulie motrice 15050006 Cale paisseur 1mm 15050008 Axe poulie de renvoi 15050012 Couvercle sup rieur 15050015 Cale paisseur 2mm 15050051 Poulie motrice 15050052 Poulie de tr...

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