03/2013 - Art. Nr. 4200 1032 7200A
2
Overview
Contents
Declaration of conformity
for gas burners
We, certified company No. AQF030,
F-74106 ANNEMASSE Cedex, declare
under our sole responsibility that the
products
VG4.460 DP
VG4.610 DP
conform to the following standards
EN 50165
EN 55014
EN 60335-1
EN 60335-2-102
EN 60555-2
EN 60555-3
EN 676
Belgian royal decree dated 08/01/2004
These products bear the CE mark in
accordance with the stipulations of the
following directives
2009/142/EC
Gas appliances
directive
2004/108/EC
EMC directive
2006/ 95/EC
Low voltage directive
92/ 42/EEC
EEC Working
efficiency directive
Annemasse, 1st December 2010
M. SPONZA
Overview
Contents.................................................................... 2
Important information ................................................ 2
Burner description.................................................. 2-3
Operation
Operation, safety operation....................................... 4
Control and safety unit ........................................... 5-7
Terminal allocation chart,
connection socket .................................................. 8-9
MB-VEFgas train..................................................... 10
Assembly
Burner assembly, gas train assembly ................ 11-12
Checking the combustion components ................... 13
Electrical/gas connection ........................................ 14
Testing before commissioning ................................ 14
Commissioning
Adjustment data ..................................................... 15
Air regulation........................................................... 16
Pre-adjustment without flame ............................ 17-18
Setting the flame ................................................ 19-21
Saving the adjustment values in the display .......... 22
Servicing
Maintenance ..................................................... 23-24
Troubleshooting ................................................. 25-26
Fault diagnosis menu,
Operating statistics menu .................................. 27-28
We accept no responsibility for damage
arising from:
- inappropriate use.
- incorrect installation and/or repair on the
part of the buyer or any third party,
including the fitting of non-original parts.
Final delivery and instructions for use
The firing system fitter must supply the
operator of the system with operating and
maintenance instructions on or before final
delivery. These instructions should be
displayed in a prominent location at the
point of installation of the heat generator,
They should include the address and
telephone number of the nearest customer
service centre.
Notes for the operator
The system should be inspected by a
specialist at least once a year. Depending
on the type of installation, shorter
maintenance intervals may be necessary!
It is advisable to take out a maintenance
contract to guarantee regular servicing.
Important information
VG4.460 DP and VG4.610 DP burners are
designed for the low-pollutant combustion
of natural gas and propane gas. The
design and function of the burners meet
standard EN 676. They are suitable for use
with all heat generators complying with
standard EN 303 or for use by hot air
generators complying with standard DIN
4794 or DIN 30697 within their respective
performance range. Any other type of
application requires the approval of ELCO.
Installation, start-up and maintenance
must only be carried out by authorised
specialists and all applicable guidelines
and regulations must be complied with.
Burner description
VG4.460 DP and VG4.610 DP burners are
two-stage fully automatic monoblock
devices. The special design of the
combustion head enables combustion with
low levels of nitrogen oxide and increased
output. Class 3 type-approval in
accordance with EN676 certifies that the
lowest emission values have been
achieved and means that the national
environmental regulations have been met
AT:
KFA 1995, FAV 1997
CH:
LRV 2005
DE:
1.BImSChV
Emissions values may differ, depending on
combustion chamber dimensions,
combustion chamber load and the firing
system (three-pass boilers, boilers with
reverse firing). For specifying warranty
values, the conditions for the measuring
equipment, tolerances and humidity must
be observed.
Packaging
The burner is supplied packaged in three
boxes on a pallet:
- Burner housing with operating
instructions, circuit diagram and spare
parts list.
- Burner head with flange seal and
securing screws.
- Compact gas train with integrated filter
The following standards should be
observed in order to ensure safe,
environmentally sound and energy-
efficient operation:
EN 226
Connection of fuel oil and forced-draught
gas burners to a heat generator
EN 60335-1, -2-102
Specification for safety of household and
similar electrical appliances, particular
requirements for gas burning appliances
Gas lines
When installing the gas lines and trains,
the general directives and guidelines, as
well as the following national regulations,
must be observed:
CH:
- G1 instruction text from SSIGE
- EKAS form no. 1942,
liquefied gas directive, part 2
- Cantonal authority guidelines
(e.g. directives for the pilot valve)
DE:
- DVGW-TVR/TRGI
Installation location
The burner must not be used in rooms with
aggressive vapours (e.g. hair spray,
tetrachloroethylene, carbon tetrachloride),
high levels of dust or high air humidity (e.g.
laundry rooms).
If no connection to an air exhaust system is
provided for the air supply, there must be a
supply air inlet measuring:
DE:
up to 50 kW: 150 cm
2
per additional kW: : + 2.0 cm
2
CH:
QF [kW] x 6= ...cm
2
; but at least
150 cm
2
.
Variations may arise as a result of local
regulations.
