elco Polywarm-Maxi PWB-1000 Installation And Operating Instructions Manual Download Page 22

19   User instructions

1.

Important 

if  water  is  seen  to  issue  from  either  the  thermal  and  pressure  relief 

valve  or  expansion  relief  valve  then  turn  off  the  electricity  supply  to  immersion 

heaters  (direct  units)  or  turn  off  the  boiler  (indirect  units). 

Do  not 

turn  off  the 

water  supply.  Immediately  contact  a  competent  installer  of  unvented  hot  water 

systems for assistance.  

2.

Do  not 

tamper  with  any  safety  relief  valve  fitted  to  the  system,  if  a  fault  is 

suspected contact a competent installer.  

  3.  Temperature  control  –  immersion  heaters  have  an  adjustable  thermostat  with 

settings between 40 and 80°C. 

Isolate electricity supply before removing the 

cover 

on the top of the immersion heater and making any adjustment.  

  4.  Temperature control – Indirect units. A twin thermostat is factory pre fitted to the 

cylinder  with  a  manually  adjustable  setting  between  25  and  65°C. Adjust  to  the 

required setting.  

  5.  Be aware that it is quite normal for a surge in flow and pressure to occur on initial 

opening of a hot water tap on a unvented hot water system and does not indicate 

a fault.  

                                                          

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20   Regular Maintenance 

To ensure safe and continued performance of the water heater it is a requirement that 
the unit should be regularly maintained and only genuine spare parts from Elco Heating 

should be used.

Maintenance  should  be  carried  out  at  intervals  not  exceeding  12  months  by  a 

competent installer  

In hard water areas, immersion heaters should be periodically de- scaled.

The operation of thermal and pressure relief valve and expansion relief valve should be 

checked by manually operating via the test levers; water should flow freely through the 

tundish  and  the  valve  should  reseat  when  the  lever  is  released. 

Warning  the  water 

discharged may be very hot. 

The strainer in the water supply should be checked and 

cleaned during maintenance operations.  

21   Draining the Cylinder & / or Buffer Vessel

This operation should only be undertaken by a competent person as water drained from 
the system may be very hot and under pressure. 

WARNING:  Irreparable  damage  may  occur  to  the  cylinder  body  if  a  vacuum  is 
created in the cylinder during emptying. 

Summary of Contents for Polywarm-Maxi PWB-1000

Page 1: ...axi PWC Indirect Hot Water Cylinders and PWB Buffer Vessels Models PWC1 500 800 1000 1500 PWC2 500 800 1000 1500 Models PWB 500 800 1000 1500 2000 2500 3000 Page 1 of 25 Installation and Operating Ins...

Page 2: ...h Directive 2014 68 EU PED and the Regulations 812 2013 and 814 2013 issued by Directive 2009 125 EC ErP EcoDesign Requirements for Energy Related Products and by Directive 2010 30 EC Energy Labelling...

Page 3: ...awn to the following documents for best practice Statutory Instruments Water Supply Water Quality England Wales Regulations 2016 as amended The Public Water Supplies Scotland Regulations 2014 as amend...

Page 4: ...onella in Health Care Premises Code of Practice 2006 General Requirements All connections to the local water main must comply with Water Supply Water Fittings Regulations 1999 as amended Compliance wi...

Page 5: ...tation 5 Blind inspection flange 6 Primary circuit flow 7 11 4 BSP connection for magnesium anode 8 Connection for immersion heater 10 1 2 BSP tapping for instrumentation 11 Re circulation 13 T P valv...

Page 6: ...lation Unvented models require necessary safety equipment SRV PRV Safety relief pressure reducing valve including check valve external expansion vessel tundish and a T P Temperature and Pressure relie...

Page 7: ...ping for instrumentation 4 1 2 BSP tapping for instrumentation 11 Re circulation 5 Blind inspection flange 12 Upper coil flow 6 Primary circuit flow 13 T P valve 7 1 2 BSP tapping for instrumentation...

Page 8: ...e use of forklift when handling and drain pipe already fitted Note 500 model Hard foam insulation applied to tank All other models Removable soft fleece insulation Unvented models require necessary sa...

Page 9: ...2 2 3 Performance data Page 9 of 25...

Page 10: ...g for instrumentation 8 9 1 2 BSP tapping for instrumentation 10 Connection for immersion heater 11 Re circulation 12 T P valve 13 Alternative return from external heat source source 14 Domestic hot w...

Page 11: ...require necessary safety equipment SRV PRV Safety relief pressure reducing valve including check valve external expansion vessel tundish and a T P Temperature and Pressure relief valve These are supp...

Page 12: ...2 3 3 Performance data Page 12 of 25 2 3 4 Unvented kits...

Page 13: ...o filling the system After a few days of operation it is good practice to check the integrity of all joints including the tightness of the inspection flange bolts accessible by removing the cover 5 PW...

Page 14: ...d kit is nominally sized to accommodate the capacity of the cylinder with which it was supplied plus a nominal system pipework volume of approximately 17 5 of the cylinder capacity If the system pipew...

Page 15: ...ontrol and load circuits 15 Electrical connections for optional powered anode In areas of the country that have particularly soft water and therefore poor conductivity of the water less than 200 micro...

Page 16: ...ontactors are suitable for the electrical load and that an earth is connected to the heater refer to Fig 14 Check that the thermostat safety cut out is correctly wired to ensure complete shutdown of t...

Page 17: ...Page of 17 25 Figure 16 Immersion heater wiring diagrams...

Page 18: ...axi SSC1 10 Re circulating pump 11 Hot water outlets 12 Temperature pressure relief valve 13 De Stratification pump 14 Primary heating circuit flow 15 Primary heating circuit return 16 Pressure relief...

Page 19: ...ts 12 Temperature pressure relief valve 13 De Stratification pump 14 Primary heating circuit flow 15 Primary heating circuit return 16 Pressure relief valve 17 Immersion heater 18 Two port motorised v...

Page 20: ...ting valve 3 Strainer 4 Pressure reducing valve 5 Expansion vessel 6 Non return valve 7 Expansion relief valve 8 Drain valve 9 Inox Maxi SSC1 10 Re circulating pump 11 Hot water outlets 12 Temperature...

Page 21: ...k all joints for water tightness 8 Check the operation of all relief valves by manually opening the valves via the attached levers and ensuring that the discharged water clears freely via the tundish...

Page 22: ...ur on initial opening of a hot water tap on a unvented hot water system and does not indicate a fault Page of 22 25 20 Regular Maintenance To ensure safe and continued performance of the water heater...

Page 23: ...lways be in manual mode and its activation will be at the discretion of the user using the keypad on the control panel Electrical resistance P3 ON OFF In manual mode the user sets the temperature of t...

Page 24: ...ary Probe 2 Range of operation 50 C 125 C Range of measurement 0 110 C 1 C T3 22 23 Primary Probe 3 Range of operation 50 C 125 C Range of measurement 0 110 C 1 C OUTPUTS P1 3 4 Primary Control 1 230...

Page 25: ...600 Fax 01268 88250 www elco co uk This publication is issued subject to alteration or withdrawal without notice The illustrations and specifications are not binding in detail All offers and sales are...

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