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19

Start-up

Gas start-up mode
Gas operating mode
General safety function

Gas starting function

If there is a demand for heat by the fur-

nace system the burner control circuit 

will be closed and the program flow 

started. At the end of the program flow 

the burner will start.

Prior to any burner start and after 
burner stop the gas valve will be 
automatically tested for proper tight-
ness. The necessity results from the 
legal provisions that apply to the 
heating system.

The air damper will be closed at bur-
ner stop.

The electric actuator will move the clo-

sed air damper into its full-load position 

so that the burner ventilates the furnace 

and the exhaust ducts with the speci-

fied air flow rate. Shortly after pre-venti-

lation start the air failure cut-out must 

change over to working position, i.e. the 

preset minimum air pressure must be 

reached and maintained until the burner 

is turned off. After the expiry of the pre-

set pre-ventilation time the air damper 

and the gas control damper are set to 

their partial-load positions.

The ignition transformer is commis-

sioned. Following the pre-ignition 

period, the ignition gas solenoid valves 

are opened and gas flows into the pilot 

burner. The ignition gas is ignited by the 

ignition electrodes on the pilot burner.

The UV radiation of the pilot light is now 

monitored by the flame sensor (1st 

safety period), and the safety shut-off 

valves are opened. The gas is supplied 

to the gas nozzles by way of the gas 

control butterfly, the combustion air by 

the ventilator. Both media are thor-

oughly mixed in the mixing unit and 

ignited by the pilot light.

The ignition gas solenoid valves then 

close and the pilot light goes out. By the 

end of the 2nd safety period, the radia-

tion of the main flame must have been 

detected by the flame sensor. 

Gas operating function

After flame formation, the burner will 

shortly remain in the separately set igni-

tion load und is then run at minimum 

output.This brings the burner to its ope-

rating position. The controller will now 

automatically control the burner bet-

ween its partial-load and full-load positi-

ons. 

Depending on the heat demand the out-

put controller will actuate the electronic 

compound controller which in turn will 

control the actuators of the gas control 

damper and air control dampers and 

increase or decrease the flow rates 

according to a specific program.

The stepless control makes it possible 

to operate the burner at any desired 

stage between its partial-load and full-

load positions. 

For turning off the burner this must 

always be in its partial-load position. 

The air damper will be closed when the 

burner is in its off position so as to pre-

vent cold air from flowing through the 

furnace chamber, heat exchanger and 

chimney. The interior cooling losses will 

be greatly minimised.

Attention:

If there are shut-off dampers in the flue 

gas tract they must be complete open. 

Otherwise there will be a high dan-
ger of low-speed detonation or 
explosion!

 The open-position of the 

shut-oft damper can be assured by the 

integration of the opening contact of the 

shut-off damper in the safety chain of 

the heat generator.

General safety functions

In case a flame does not develop when 

starting the burner (fuel release), the 

burner controller will shut off at the end 

of the safety period (shut-off on trou-

ble).. A shut-off on trouble will also 

occur in the case of flame failure during 

operation, air flow failure during the pre-

ventilation phase and pressure failure 

during the whole period of burner ope-

ration. Any failure of the flame signal at 

the end of the safety period and a flame 

signal during the pre-ventilation phase 

(external light control) will result in a 

shut-off on trouble with the automatic 

furnace controller being locked. The 

trouble is indicated by the trouble signal 

lamp lighting up. The automatic furnace 

controller can be unlocked immediately 

after a shut-off on trouble by pressing 

the unlocking key. The program unit will 

return to its starting position and pro-

ceed with the restart of the burner. A 

voltage failure will result in a regular 

shut-off of the burner. 

After voltage recovery, the burner can 

be automatically restarted unless 

another interlock is active, e.g. one 

caused by the safety circuit. In any 

case, the fuel oil supply will be imme-

diately stopped upon occurrence of a 

trouble.

When using the burner control system 

(electronic compound control) all opera-

tional and fault messages may be indi-

cated in plain text on an optionally 

available operating and display module. 

12/2011                14 072 205

Summary of Contents for Low-NOx N10.12000.30 G-EU2

Page 1: ...Operation manual for the authorized specialist Gas forced draught burner Low NOx N10 G EU2 12 2011 14 072 205...

Page 2: ...er head settings 13 Gas connection 14 Gas train description 15 Start up Checking procedure 17 Disassembling firing head 18 Gas start up mode Gas operating mode General safety function 19 Fuel air comp...

Page 3: ...m to ensure a reliable supply with combustion air Maintenance The furnace system should be serviced at least once a year by an authorized specialist It is recommended to con clude a maintenance agreem...

Page 4: ...worn while work is being carried out on the system Specified adjustment maintenance and inspection work must be carried out at the specified intervals Before any work is carried out on the system the...

Page 5: ...combustion manager and other components Optional electro technical equipment BCS or Etamatic OEM as burner controller Power controller with protection soft start or Y D start externally in a separate...

Page 6: ...oller electronic compound controller gas valve leak detector is placed in the separated switch cabinet Combustion air An overpressure fan impeller with a steep characteristic is provided to ensure a h...

Page 7: ...full load range Boiler furnace pressure mbar Operation fields N10 12000 G EU2 according EN 676 Operation fields N10 14000 G EU2 according EN 676 Combustion power output MW Boiler furnace pressure mbar...

Page 8: ...11 12 13 14 15 16 17 Arbeitsfeld N10 16000 45 G E FQ Operation fields N10 16000 G EU2 FQe according EN 676 Technical data Operation fields Combustion power output MW Boiler furnace pressure mbar FQe f...

Page 9: ...ation volume flow natural gas m3 h t 15 C 1013 mbar dv 0 61 p p diagr T 288 1013 p dv 0 61 Pressure loss mbar Pressure loss gas mixed unit N10 G EU2 1 10 100 100 1000 10000 D r u c k v e r l u s t m b...

Page 10: ...sional drawing N 10 G EU2 The cover of motor is removable in case of ope ning boiler door for revi sion Motor with disassem bled protection grid Drilling Template Air intake box cover with dismantled...

Page 11: ...at a diameter not below 70 of the combu stion chamber diameter The space between the flame pipe of the burner and the boiler lining should be lined with heat resistant material such as Cerafelt This...

Page 12: ...of the burner reference should be made to the circuit diagram of the furnace system The electric connection of the burner and gas valves and instruments is allo wed to be entrusted to authorized spe...

Page 13: ...0 G EU2 620 155 118 491 497 375 65 30 10 N10 14000 G EU2 620 155 118 491 497 338 65 30 10 N10 16000 G EU2 620 155 118 491 497 338 65 30 10 Adjustment electrical Ignition Operation Gas ignition burner...

Page 14: ...e flue resistance of the boiler and the gas pressure loss of the burner and valves and instruments group Caution The absence of impurities and foreign bodies must be checked before installa tion and c...

Page 15: ...ains If the outlet side of the regulator i e individual fittings and instruments downstream of the gas pressure regula tor has not been designed to be com patible with the maximum supply pressure that...

Page 16: ...ailable gas flow pressure 100 Burner 101 Impulse pipe gas pressure 120 Air flap 141 Ball valve 142 Gas filter 144 Gas pressure regulator 145 Safety shut off valve SSV 148 Safety relief valve SRV 150 G...

Page 17: ...can be altered on the system without the use of tools As a result the position indicator is not always a definitive indication of flap position The position of the gas flap is always determined by the...

Page 18: ...hen closing the casing cover do the following steps Screw in the screws 8 to 13 by doing only a few turns Tighten the screws beginning with the screws 8 and 9 followed by the screws 10 and 11 and fina...

Page 19: ...electronic compound controller which in turn will control the actuators of the gas control damper and air control dampers and increase or decrease the flow rates according to a specific program The s...

Page 20: ...controller as an option During long burner operating periods in the partial load range in particular the reduction in blower speed helps to con serve electrical energy and reduce noise emissions from...

Page 21: ...ters have been appropriately configured to meet the requirements of the system The actua tors must similarly be chekked for cor rect adjustment During the I O test the manual gas shut off valves must...

Page 22: ...P2 closed N L PE P 1 The STM 40 servomotor is used in con junction with various electronic com pound control systems Priority with products supplied by Lamtec Etama tic Etamatic OEM VMS FMS With some...

Page 23: ...he electrical diagram and the supplementary information for the indi vidual flame sensors contained in the manufacturer s documentation N B The flame sensors must be regularly inspected for dirt and c...

Page 24: ...00 500 mbar Air pressure switch The air pressure switch is provided for monitoring the pressure of the combu stion air fan The pressure switch DL 50A has been designed for switching on off or over an...

Page 25: ...r Ambient temperature 15 to 60 C Storage temperature 20 to 80 C Threaded connection Rp to ISO 7 1 Pressure test points at the inlet down strearn of the strainer and at the out let Housing parts AlSi D...

Page 26: ...bar CG 50 being pre set at the factory to pG 10 mbar Pre setting Measure gas pressure pG at testpoint B Set gas pressure at pG in accord ance with the burner manufacturer sspecifi cations and flue gas...

Page 27: ...0 3 10 10 10 0 20 11 75 3 20 10 04 0 30 11 69 3 30 9 99 0 40 11 63 3 40 9 93 0 50 11 58 3 50 9 87 0 60 11 52 3 60 9 82 0 70 11 46 3 70 9 76 0 80 11 41 3 80 9 70 0 90 11 35 3 90 9 65 1 00 11 29 4 00 9...

Page 28: ...r temperature in C CO2 carbon dioxide content in Examples Measured values in natural gas opera tion CO2 content of the flue gases10 8 Flue gas temperature 195 C Air intake temperature 22 C Flue gas lo...

Page 29: ...eck the fan impeller for possi ble deformation and cracks 8 Clean the UV flame sensor 9 Clean the filters and screens 10 Check the electrical connections 11 Check the burner head setting Check the fla...

Page 30: ...ays a clean and fat free surface of all parts to be fitted into one another For reassembly Place the disk and the bush into their initial position wit hout rotating into one another make sure that the...

Page 31: ...essure 4 Are the shut off valves opened 5 Are all control and safety instruments such as boiler thermostat water supply failure cut out limit switches etc properly set 1 Ignition failure Cause Remedy...

Page 32: ...sen sor Clean flame sensor Burner fails to start Check connection of automatic fur nace controller Trouble lamp lights flame trouble Unlock and search for cause UV Radiation too weak Check combus tio...

Page 33: ...34 Manufacturer s declaration...

Page 34: ...GmbH D 64546 M rfelden Walldorf ELCO Austria GmbH A 2544 Leobersdorf ELCOTHERM AG CH 7324 Vilters ELCO Rendamax B V NL 1410 AB Naarden ELCO Belgium n v s a B 1731 Zellik ELCO Italia S p A I 31023 Resa...

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