ELCA AR BRAVO-FUNK-915 User Manual Download Page 8

ENG man BRAVO-FUNK-915 00

 

BRAVO-FUNK-915 Radio remote control system

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2. USE INSTRUCTIONS

2.1  GENERAL INFORMATION

General block diagram

The BRAVO type ELCA Radio Remote Control System is a family of industrial safety radio remote controls that can 

be used for the control of lifting, transportation and general equipment on machines where specific safety features are 

required on the Stop command (Cat. 3 PL d or cat. 4 PL e) and on the unintended activation of Joystick commands in 

the rest position (UMFS Cat. 3 PL d). On request, it is possible to have UMFS with Cat. 3 PL d also on particular On/Off 

controls. (in accordance with EN ISO 13849-1)

The BRAVO type radio remote control system is composed of two main parts:

 1.  The transmitting unit (AT BRAVO-FUNK-915) that allows the user to communicate to the receiver the sequence 

of digital data that form the selected command.
 2.  The receiving unit (AR BRAVO-FUNK-915) that decodes the sequence of digital data and transforms them into 

electric impulses that the machine requires to activate the selected command.

The system, which uses electromagnetic waves to transport the control signals, enables the operator to freely move 

around the machine giving the possibility to position himself where it is possible to better control its movements and to 

choose a safer operating position in total freedom.

The radio remote control is designed in order to be used when an interference-free frequency is activated so as not to 

disturb other devices in the vicinity and vice versa not be disturbed. During transmission, the system checks transmission 

status and, in the presence of a disturbance, is capable of automatically changing the transmission frequency without 

interruptions. Any command transmitted contains a unique code that can not be changed, which makes the activation of 

manoeuvres by different transmitters of any brand or model impossible.

 

2.2   APPLICATIONS AND USE CONDITIONS NOT PERMITTED.

This radio remote control can not be installed in applications in which:

- EXPLOSION-PROOF characteristics are required.

- The movement and/or lifting of persons is made and safety features greater than "PL e" are required on the 

STOP command and "PL d" on the UMFS safety function on movements controlled by the Joysticks.

- An alternate current power supply to the receiver and outputs is required.

- Galvanic isolation of the power supply circuit or of the devices connected to the outputs is not guaranteed 

when compared to the possible power supply in alternate current. 

- The loss of the radio link and the relative shutdown of the receiver outputs may generate dangerous situations.

- The risk analysis has given a negative result. 

- Doubt concerning the operation of the radio remote control remain.

MACHINE

RECEIVING 

UNIT

TRANSMITTING 

UNIT

MACHINE

RECEIVING 

UNIT

ELECTROMAGNETIC 

WAVES

TRANSMITTING 

UNIT

Summary of Contents for AR BRAVO-FUNK-915

Page 1: ...www elcaradio com tel 39 0424 578500 fax 39 0424 578520 ENG man BRAVO FUNK 915 00 0408MA000x56 Remote control system for Drilling Machine User manual BRAVO Industrial radio remote control AT BRAVO FU...

Page 2: ......

Page 3: ...ENGLISH User manual ENGLISH...

Page 4: ......

Page 5: ...NK 915 TRANSMITTING UNIT FEATURES 9 3 3 RECEIVING UNIT FEATURES 9 3 4 CHARGING SYSTEM FEATURES 10 4 TRANSMITTING UNIT 11 4 1 DESCRIPTION OF OPERATIONS 11 5 RECEIVING UNIT 12 5 1 DESCRIPTION OF OPERATI...

Page 6: ...ted by the US standards in force when the system is put on the market Frequency band 915 928MHz Transmitting power meets FCC and IC requirements Available radio channels 259 Channel spacing 50kHz BRAV...

Page 7: ...d documents must be considered as being an integral part of this manual Contact ELCA in the event there are instructions warnings or indications which may prove to be unclear The information provided...

Page 8: ...ing position in total freedom The radio remote control is designed in order to be used when an interference free frequency is activated so as not to disturb other devices in the vicinity and vice vers...

Page 9: ...uarantee the safety conditions concerning those engaged in other operations activities or work in the work area of the machine and operator Turn off the transmitting unit whenever the work is suspende...

Page 10: ...l manoeuvres are functioning correctly and are consistent with the symbols placed on the transmitter Definition of the key functions Whenever a new match key is connected to a transmitter module it is...

Page 11: ...ary use appropriate anti vibration systems Use cables with suitable section for wiring connections The power supply of the receiver unit must be protected against short circuit Provide for the possibl...

Page 12: ...res In this case always connect the positive pole to the inputs IN_STP1 and IN_STP2 Current must always flow from the input to the output The installer is responsible to perform the wiring able to gua...

Page 13: ...and of the batteries Clean the springs of the battery holder placed on the battery charger Check the integrity of the receiving unit The casing should not have cracks Controls to be performed monthly...

Page 14: ...perty or persons Elca shall not be liable for machine down time and it is the user s responsibility to provide the option of manual or cable control for each machine Any disputes shall be submitted to...

Page 15: ...0 cm Battery pack power supply Li ion 7 4 V Current draw 130 mA Absorbed power 1 W RF effective radiated power 25 mW ERP Run time with fully charged battery at 20 C approximately 20 hours Run time aft...

Page 16: ...e 8 4 V Rated output current 1 A Full recharging time approx 4 hours Charge time for 2 hours of run time approx 20 minutes Working temperature 0 40 C Protection degree IP40 Dimensions 144x84x92 mm Wei...

Page 17: ...LED flashes green Any error signals are not to be taken into consideration in this precise instant After 4 1 DESCRIPTION OF OPERATIONS 4 TRANSMITTING UNIT the acquisition procedure only the receiver...

Page 18: ...n be obtained are Green Power LED off The unit is not powered Green Power LED on The receiving unit is powered but no radio connection is enabled Green Power LED blinking slowly There is a radio conne...

Page 19: ...BRAVO FUNK 915 Radio remote control system Page 13 ENGLISH CONNECTOR OPENING INTERNAL FUSES LED CARD MOTHER BOARD RADIO CARD RECEIVER COMMANDS EXPANSION CARD PROPORTIONAL COMMANDS EXPANSION CARD ON O...

Page 20: ...ave the changed value Switch off the receiver to cancel any changes Change minimum value With the SETUP enabled move the Joystick of the function you want to adjust just slightly out of zero and hold...

Page 21: ...st discussed To exit the adjustment mode of the Offset voltage it is necessary to exit the SETUP mode switching the receiver off or moving the Elca Logo of the cable protection hood for approximately...

Page 22: ...ature is outside the permitted range the red CHARGE LED flashes to indicate that the charging process has been interrupted When the temperature returns within the permitted range the charging process...

Page 23: ...S LED on the receiver flashes quickly discontinuously RADIO INTERFERENCE Ensure there are no other similar systems or sources of noise such as radio bridges or transmitters Switch the transmitter off...

Page 24: ...e supply voltage is within the limits foreseen for the technical characteristics of the receiver see paragraph 3 3 LED flashes rapidly DATA TRANSFER IN PROGRESS OK The system is working properly If th...

Page 25: ...SSISTANCE SERVICE YES NO DOES THE Battery Check LED FLASH GREEN OR RED RADIO CONNECTION FAILURE TRANSMITTER SELF DIAGNOSIS see Paragraph 7 1 NO PRESS START FOR A FEW SECONDS DOES THE Battery Check LED...

Page 26: ...HES RAPIDLY NO TURN THE KEY ON THE TRANSMITTER TO 1 AND PRESS START CHECK THAT THE RECEIVER IS CORRECTLY POWERED IS RADIO REMOTE CONTROL WORKING NO CHECK COMPLETED NO RECEIVER UNIT MALFUNCTION see par...

Page 27: ...CK WITHIN ALLOWED RANGE 0 45 C YES YES IS THE RED CHARGE LED FLASHING NO YES IS THE AMBIENT TEMPERATURE BETWEEN 0 45 C NO YES IS THE GREEN POWER LED ON SI NO CHECK CONNECTION OF BATTERY CHARGER POWER...

Page 28: ...tart pushbutton the LED DL2 will light with the colour sequence Orange for 0 5 seconds Green for 1 second and then green flashing with a frequency of 1 flash per second Display of Active Alarms Alert...

Page 29: ...otation of head 2 Activation sequence With JOY7 positioned out of zero activate pushbutton P1 release JOY7 and finally release P1 The automatic rotation is now active and it is possible to vary the ro...

Page 30: ...estore the operation set S2 in the center GEAR COMMAND Keeping the selector S19 pushed forward and activating S3 at the same time enables the GEAR command to change the gear of the head activating the...

Page 31: ...RY CONDITION The charge condition of the battery is displayed by LED DL2 During normal use when the keyswitch selector is brought into position 1 if the system does not encounter abnormal conditions t...

Page 32: ...Up Down Pump On Off ON OFF FUNCTION ON OFF INDICATION ON THE JUNCTION BOARD Anl Boom Oscillation Anl Mast Jambing Anl Boom lifting Anl Mast Rotation Anl Mast Inclin Anl Mast Sliding Anl Free 1 Anl Fr...

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