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FLUE PREPARATION

When all the preparation work has been completed for whichever method of installation has been
chosen, and with the fire surround fitted, take the appliance and slide the round flue section over
the spigot on the rear of the fire. Protect any decorative hearth with a dust sheet or similar, place
the appliance in position with the flue section protruding through the wall(s) to the outside. Make
sure the firebox is fully pushed home before marking two fixing holes in the base of the firebox.
Outside the property, mark a line on the flue tube level with the outer surface of the wall, where
it protrudes through.

Remove the firebox from the location and slide off the flue section. If the fan terminal is to mount-
ed directly on the the outside wall, cut the flue tube to length along the marked line. 

If the ter-

minal is to be recessed into the outer wall, a second line should be marked 85mm back
towards the appliance.

The flue tube should then carefully be cut to length along the relevant

line. Do not remove the ceramic insulation. File off any rough edges and slide back on to the appli-
ance spigot ensuring the ‘O’ ring remains seated in its channel. Slide the Rockwool jacket into
place over the flue section, this may be secured with aluminium tape. With a suitable drill bit,
make the two previously marked holes in the base of the firebox, drilling down through into the
non-combustible hearth. Fit two rawl plugs into the holes.

FIREBOX AND BURNER TRAY

The mains electrical supply cable exits from the rear of the appliance and the FIXED FUSED SPUR
(fused at 3 Amp) should be arranged to allow easy connection.
Stand the appliance in front of the opening and feed the fan wiring harness through the hole
drilled in the wall. You may find this easier if a short length of  plastic conduit is first fitted to the
hole. The cable must run outside of the insulating jacket, and be arranged so that is does not
touch any hot surfaces. Feed the mains cable through to the location of the fixed fused spur.
Depending on the location of the 8mm gas supply, feed through the back of the firebox and fit
the grommet seal (if applicable). Now carefully slide the appliance back into position and secure
into place using the two previously drilled holes. Ensure the flue unit has passed correctly through
the wall.

Note: If using an over hearth gas supply, the route of the pipe should be located through the
purpose provided cutouts (if applicable) on the decorative firefront supplied with the appli-
ance.

Place the burner tray near to the firebox and connect the three-way plug from the control box to
the safety solenoid mounted on the burner. Connect the gas supply to the entry point on the gas
valve. Secure the burner tray into position with the two screws though the burner legs.

FITTING THE FAN TERMINAL

The external fan terminal can now be fitted. This comprises three parts, the wall fan box section,
the cover and the trim frame (only used for recessed mounting). At this point, the trim must be
fitted to the fan box unit if the terminal is to be recessed into the wall. Remove the four self tap-
ping screws from the sides of the fan box, and slide the trim frame over the box with the fixing
flanges facing into the wall. Secure with the four screws and proceed to fit the terminal as
described below.
Offer up the fan unit and feed the connecting cable through the entry hole in the wall plate. It may
be advantageous to remove the rubber grommet in the entry hole to aid insertion of the wires and
refit afterwards. Run the connectors through the entry hole, then feed them through the grommet,
before finally refitting the grommet to the entry hole.

Note: The grommet MUST be refitted in order to prevent damage to the fan wiring harness.

Installing the fan terminal by surface mounting on the outside wall

Slide the fan unit on to the previously installed flue pipe. Mark the four fixing screw positions on
the wall, and drill the 5mm securing holes into the brickwork. Affix the fan terminal to the wall
with the rawl plugs and screws provided. A bead of silicone weather sealant, or similar suitable
sealant should be applied along the top edge, and down the two sides of the terminal where it
meets the wall, to prevent the ingress of water. Any excess sealant should be wiped away.

11

8.6

8.7

8.8

©

2009 Focal Point Fires plc.

Summary of Contents for eko 3021

Page 1: ...installation and user instructions All instructions must be handed to user for safekeeping Revision A 06 09 Country s of destination GB IE eko 3021 eko 3031 fan flue fuel effect gas fire...

Page 2: ...h of at least 300mm depth This appliance is factory set for operation on the gas type and at the pressure stated on the appliance data plate This appliance is available with a number of fuel effect op...

Page 3: ...iance Data Installation Requirements Terminal Location Site Requirements Ventilation Unpacking the Appliance Component Checklist Preparing for Installation Outer Wall Aperture Gas Supply Routing Insta...

Page 4: ...ges and car ports then further advice should be sought from CORGI or the manufacurer 2 APPLIANCE DATA Eko 3021 models Eko 3031 models Gas Group G20 Natural Gas CAT I2H G20 Natural Gas CAT I2H Inlet Pr...

Page 5: ...f protecting this type of roof from heat build up TERMINAL LOCATION Minimum location distances A 300mm above ground level roof or balcony level B 200mm below balconies or car ports C 1500mm vertically...

Page 6: ...or fixed fender of at least 50mm high The non combustible hearth must extend a minimum of 300mm in front of and 150mm either side of the live part of the appliance The hearth must therefore be a mini...

Page 7: ...amic fibre combustion matrix 1 Terminal guard cage 1 Front coal piece Eko 3031 models 1 Fan box cover 1 Bag of 11 moulded coals Eko 3021 coal models 1 Fan box trim 1 Bag of 16 moulded ceramic coals Ek...

Page 8: ...diameter aperture centred around the pilot hole If the fan terminal is to be recessed into the outer leaf the hole should be opened up to the dimensions given in the diagram Clear all the brick rubble...

Page 9: ...future installation of cavity wall insulation from coming into contact with hot areas of the appliance At this point the false chimney breast or fire surround should be installed Note When constructi...

Page 10: ...occupants and protect any other parts of the building against dust infiltration Areas that are opened up will need to be protected against rain or snow during the work and if there is a risk of frost...

Page 11: ...are is taken to prevent combustible materials from contact with hot surfaces The appliance must be installed in accordance with British Gas documents DM2 and DM3 or the Institute of Gas Engineers publ...

Page 12: ...r wall from the heat effect of the flue It may be advantageous to use a sheet of Superlux board for this purpose Installation by setting the appliance into the inner leaf of wall When setting the appl...

Page 13: ...feed through the back of the firebox and fit the grommet seal if applicable Now carefully slide the appliance back into position and secure into place using the two previously drilled holes Ensure the...

Page 14: ...res in the sides of the fan terminal MUST be allowed to vent to the cavity to aid cooling of components within With the terminal fixed into position the wires may now be connected Attach the green ear...

Page 15: ...ainst the side cheeks as shown in the photograph If necessary pull the coals forward slightly to ensure their rear edges do not overhang the flame ports The edges of the coals MUST NOT be allowed to e...

Page 16: ...3 Open the bag of 16 moulded coals All of the coals are the same Take five coals and place them as shown Care should be taken to ensure that the coals bridge the gap between the front coal and the fou...

Page 17: ...sembled according to the instructions Never add to the sixteen coals or change them for a different type Never throw rubbish or other matter onto the coal bed FUELBEDLAYOUT Eko 3031 MODELS Pebble Effe...

Page 18: ...d according to the instructions Never add to the sixteen pebbles or change them for a different type Never throw rubbish or other matter onto the fuel bed Due to the light colour of the pebbles some d...

Page 19: ...he control knob in and return to the pilot position and release To turn the fire OFF keep the knob pressed in return to the off position and release Press the OFF button on the control box to switch o...

Page 20: ...smoke match across the opening All the smoke should be drawn into the upper firebox Any smoke returning into the room indicates that spillage is occurring If the initial test fails run the fire for a...

Page 21: ...see the relevant sections CLEANING THE CERAMICS Remove the firefront and place to one side Remove the ceramic components Gently clean in the open air Be careful not to create dust from the coals Where...

Page 22: ...an Press the ON switch the fan should build up speed with the warning light illuminated and then rest at normal operating speed The light on the control box should extinguish The safety solenoid on th...

Page 23: ...effect of extractor fans Fan runs but pilot flame will not hold Loose thermocouple connection in rear of gas valve when control knob is released Check pilot flame is engulfing tip of thermocouple Pil...

Page 24: ...firm are concerned Combustible items such as flooring and furniture and soft wall coverings such as flock blown vinyl or embossed paper may discolour if fitted too close to the fire See relevant secti...

Page 25: ...on the power supply and momentarily press the ON switch on the control box The fan should operate with the warning light illuminated After a very short time the fan will run at nor mal speed and a cl...

Page 26: ...e may damage the finish To re assemble ensure the magnets are place on the steel backing pieces and re fit to the firebox IMPORTANT Due to the possibility of sharp edges care should be taken when clea...

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