background image

 

 

code 

Malfunction name 

Possible cause 

Controller Overcurrent 

 

1

  motor external U,V or W connection short circuit

 

2

  motor parameter isn’t match

 

3

  controller malfunction

 

Current Sensor Fault 

 

 

1

motor U,V,W through the stator on the car body short circuit,resulting in 

leakage.

 

2

controller malfunction

 

Precharge Failed

 

1

the positive end of the capacitor is connected with negative load,so that the 

capacity can not be charged normally

 

Controller Severe 

 

Undertemp 

 

1

the operating environment of the controller is too harsh

 

Controller Severe 

 

Overtemp 

 

1

the operating environment of the controller is too harsh

 

2

vehicle overload

 

3

controller installation incorrect

 

Severe Undervoltage

 

1

  battery parameter setting mistake

 

2

  power consumption for non-controller system 

 

3

  excessive battery impedance

 

4

  the battery is disconnected

 

5

  the fuse is not connected ,or the main contactor is not connected.

 

Severe Overvoltage 

 

1

  battery parameter setting is incorrect. 

 

2

  excessive battery impedance

 

3

battery connection disconnected during regenerative brake

 

Controller Undertemp 

 

Cutback

 

1

  the controller operate under the restricted conditions 

 

2

  the operating environment of the controller is too harsh

 

Controller Overtemp 

 

Cutback

 

1, the operating environment of the controller is too harsh

 

2

vehicle overload

 

3

controller installation incorrect

 

10 

Undervoltage Cutback

 

1

low battery

 

2

battery parameter setting incorrect 

 

3

non-controller system runs out of power 

 

4, excessive battery impedance 

 

5, the battery disconnected

 

6

 

the fuse is not connected ,or the main contactor is not connected. 

 

11 

Overvoltage Cutback 

 

1

  the regenerative braking current increase the battery voltage during the 

regenerative braking

 

2

battery parameter setting incorrect   

 

3

excessive battery impedance 

 

4

battery connection disconnected during regenerative brake

 

12 

+5V Supply Failure

 

1

  the impedance of external load is too low

 

13 

Digital Out 6 Failure 

 

1

  the impedance of external load is too low

 

14 

Digital Out 7 

 

Overcurrent

 

1

  the impedance of external load is too low

 

 

15 

Motor Temp Hot 

 

Cutback

 

1

  the motor temp reaches or exceeds the alarm temp set by program, 

resulting in reduced current output 

 

2

motor temp parameter setting incorrect   

 

Summary of Contents for Walkie EB16EA

Page 1: ...tric stacker EB16EA Warning You must read the operation instruction before using the manual Please check the last page of this document and all the current product type identification on the nameplate...

Page 2: ...e is displayed 8 3 Wiring circuit Diagram 9 a Schematic diagram and wiring diagram 10 b Hydraulic circuit 1 Main parts disassembling 12 4 1 Driver Removal 12 4 2 Steering disassembly 14 4 3 Brake disa...

Page 3: ...Lubricate steering bearings 13 Check and lubricate the pivot point 14 Grease nipple Electrical system 15 Check whether the power wiring is damaged 16 Check the electrical connection 17 Check the emer...

Page 4: ...and lowering function 39 Check the handle proximate switch function Comprehensive 40 Check whether all labels are clear and complete 41 Check the bearing wheels and adjust the height replace if it is...

Page 5: ...asted material such as waste oil waste battery or other material must be processed and recycled in accordance with the national regulation And if necessary they need to be handed over to recycle compa...

Page 6: ...his manual Table 3 Malfunction analysis Malfunction Cause Solution Goods can t be lifted up Over load Only lift the maximum capacity show on nameplate Battery discharge Charge the battery Lift fuse da...

Page 7: ...e electromagnetic brake has been activated Check the electromagnetic brake The handle wiring harness isn t connected or damaged Check the handle wiring harness and connector At the 400mm altitude the...

Page 8: ...rtemp 1 vehicle overload 2 the controller runs in ultra high temperate environment 3 the controller is improperly fixed 23 Motor Polarity Fault 1 the motor polarity is reversed 2 position feedback dev...

Page 9: ...rameter Change Fault 1 parameter change need to restart 2 parameter are restored to default 46 EEPROM Failure 1 memory parameter verification calculation error 2 controller failure 47 Encoder Fault 1...

Page 10: ...onnection disconnected during regenerative brake 8 Controller Undertemp Cutback 1 the controller operate under the restricted conditions 2 the operating environment of the controller is too harsh 9 Co...

Page 11: ...9 3 If the motor does not use a temperature sensor the programming parameters Temp Compensation and Temp Cutback must be set to OFF...

Page 12: ...tion to be open or short 2 the connection pin is dirty 3 wrong connection 24 Encoder Fault 1 Motor encoder failure 2 wrong connection 25 Motor Open 1 Motor Open phase 2 wrong connection 26 Main Contac...

Page 13: ...al 1 The controller receives the encoder number But the impulse quantity is undefined Please hand set Buy pulse value 2 Motor temperature sensor failure 3 High temperature reaction failure of motor 4...

Page 14: ...12 3 The controller is damaged 50 Dualmotor Parameter The Enable parameter of dual motors is set to ON and the control Mode selection parameter is not set to Speed Mode Express or 1 Speed Mode...

Page 15: ...13 3 Circuit circuit diagram a Circuit...

Page 16: ...14 b Hydraulic circuit Hydraulic circuit diagram with lateral...

Page 17: ...replacement of hydraulic oil Clear color but small black spots good mix with other particles can be used after 4 Disassembly of main parts a electromagnetic brake adjustment Adjusting nut Electromagne...

Page 18: ...16 c Drive the disassembly diagram Electromagnetic brak Drive motor Steering motor Driving whee Gear case...

Page 19: ...17 d Handle assembly Accelerator button Belly switch Horn button Accelerator Tortoise speed switch...

Page 20: ...rames is adjusted by adjusting the tightness of the adjusting screws After removing the axle seat cover and bolt the door frame can be separated from the frame Note the body and door frame shall be fi...

Page 21: ...19 The door frame can be raised by loosening the adjusting screw...

Page 22: ...20 Door frame with side sliding Multistage door frame carriage Measuring instrument fork...

Page 23: ...of adjustable leg bearing wheel Model with slide shift The relief value is used to adjust the oil pressure which should be adjusted to avoid excessive pressure causing damage to the car body Straight...

Page 24: ...ection 1 After connecting the hand held unit with the controller open the key switch 2 According to the menu list of CURTIS hand held unit find Monitor 3 According to requirements open the correspondi...

Page 25: ...and held programmer can be connected to the controller by inserting the programming port of the controller After connecting the controller the hand held programmer will be powered on automatically and...

Page 26: ...ed by the specified content the three keys are blank At any given time the function of the button is displayed on the LCD screen above Direction arrow key The displayed information can be selected up...

Page 27: ...fault disappears automatically The historical faults folder lists all faults encountered after the last historical fault is cleared By clearing the fault content in the entire folder you can record t...

Page 28: ...You can save as many cpf files as you want and you need to name each cpf file differently Restore CPF File Restore cpf File Restore CPF File The CPF File saved earlier can be used to replace the CPF...

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