EP Equipment EPL151 Operation Manual Download

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EPL151

Original Instruction

Part No.508000003010

V2 12/2019

Operation Manual

WPL201

RPL201

RPL201H

HPL152

Summary of Contents for EPL151

Page 1: ...EPL151 Original Instruction Part No 508000003010 V2 12 2019 Operation Manual WPL201 RPL201 RPL201H HPL152 ...

Page 2: ...ours after been ordered Through our online after sales service system customers can process their warranty claims order spare parts and consult the operation manuals maintenance materials and spare parts catalogs With business all over the world EP has thousands of employees and hundreds of agents worldwide to provide our global customers with prompt local service Based on the concept of sharing e...

Page 3: ...y maintains the right to modify the specification s or design s of our products at any time without any beforehand notification Means that failure to comply can cause risk to life and or major damage to property Please strictly adhere to these safety instructions to avoid personal injury or major damage to equipment Please pay attention to the important safety instructions Pay attention to Instruc...

Page 4: ...out the authorization of the client service department of our company Any installation or retrofitting of any additional device that may influence or enhance the functions of the carrier must be approved by our company in writing beforehand Company name Zhejiang EP Equipment Co Ltd Address Zhongli Industrial Park Xiquan Village Dipu Town Anjij County Huzhou City Zhejiang Province Website www ep ep...

Page 5: ...ime of sale This can be veriﬁed by means of the EC EU Declaration of Conformity and the relevant certiﬁcation label on the nameplate The industrial truck is supplied with the EC EU Declaration of Conformity document This declaration proves that this truck complies with the requirements of the EC Machinery Directive Unauthorised modiﬁcation or additional installation of equipment to the structure o...

Page 6: ...ting the truck without its own drive system B20 C Storage battery use and maintenance C1 3 1 Safety and warning C1 3 2 Storage battery charging C2 3 2 1 Precautions C2 3 2 2 Charging the battery with internal charger C2 3 2 3 Charging the battery with external charger C3 3 2 4 Battery type dimensions Charging time C4 3 3 Handling of the lithium ion battery C5 3 3 1 Information on the conformity of...

Page 7: ...act with the sales department or corresponding agent of our company when necessary Such truck related information as product model serial number manufacturing date rated load lifting capacity lifting height load centre distance and dead weight are all shown in the nameplates Nameplates and alarming labels A Nameplate Instructions label Anti pinch label Do not rest on the pallet label Lithium label...

Page 8: ...e load before hoisting the pallet truck Disconnect the power supply Attach slings in the positions identified by the hook symbol WPL201 Personnel must not stand below or near the truck when the pallet truck is being lifted DANGER HPL152 ...

Page 9: ...REV 12 2019 3 A RPL201 RPL201H EPL151 ...

Page 10: ...B Applicable environment temperature 10 C 40 C Don t use the truck in rainwater Don t use the truck in non position Avoid the use of the truck by non working personnel Don t ride on the truck Don t carry or lift people by the truck Don t use the truck on slippery road surfaces such as road surfaces with oil stain or residual snow or those frozen ones Don t carry goods on steep slope to prevent goo...

Page 11: ...e continuous sound level is a value averaged according to standard regulations taking the sound pressure level into account when driving lifting and idling The sound pressure level is measured at the ear Electromagnetic compatibility EMC The manufacturer confirms compliance with the limit values for electromagnetic emission and interference immunity as well as testing of static electricity dischar...

Page 12: ... and B refer to the Gradability in technical data 2 1 3 Stability Stability is guaranteed if your truck is used properly in accordance with its intended purpose Common reasons for a loss of truck stability include Emergency stops or sharp turns Driving with a raised load or a load handling device Turning the vehicle around on or driving across a slope Driving up or down a slope with the load point...

Page 13: ...or RPL201 RPL201H Display instrument Not for RPL201 RPL201H Display the electric quantity of the truck Key switch Connect and interrupt control current Tortoise speed button Key switch Connect and interrupt control current Emergency reverse button Through touching the button truck drives away from operator Driving switch Controls travel direction and speed Horn button Send out sound warning signal...

Page 14: ...connected 2 2 2 Key switch RPL201 RPL201H EPL151 HPL152 Lowering lever Power switch button Horn button Emergency reverse switch Drive switch Pull and hold the manual lower switch 2 The forks will lower to the minimum height until they stop by themselves Start the truck Activates the horn Press the emergency reverse switch The vehicle will begin to travel in the opposite direction Select the requir...

Page 15: ...al running time normally If fault display the fault code 1 2 3 4 70 EPL151 WPL201 i NOTE 2 2 3 Display instrument RPL201 RPL201H LED 1 displays the remaining charge when 1st block and 2nd block blinks alternatively it indicates low power needs to be charged LED 2 displays remaining charge percentage LED 3 flashing it indicates travel forward properly LED 4 flashing it indicates travel backward pro...

Page 16: ...forklift truck is 7 15 the display screen shows L1 At this time the forklift truck can not lift goods but it can run normally When the battery power is less than 7 the display screen shows L2 At this time the forklift can not be lifted and the driving speed becomes slower i NOTE LED 1 displays the remaining charge LED 2 indicate the speed of truck LED 3 indicate fault warning LED 4 indicate chargi...

Page 17: ...nd then flashing three times pausing for 3 seconds Battery temperature is too low The green light repeats in a cycle of flashing twice in 1 second pausing for 2 seconds and then flashing four times pausing for 3 seconds Contactor related failures The green light repeats in a cycle of flashing three times in 1 second pausing for 2 seconds and then flashing four times pausing for 3 seconds The yello...

Page 18: ...es deformation or cracks Check Decal Condition Check the smooth movement of the wheels Check the function of the emergency brake by activating the emergency stop switch Check the tiller arm switch braking function Check the lifting and lowering functions by operating the buttons Check if all bolts and nuts are tightened firmly Check the vertical creep of the truck if equipped Check the lithium ion...

Page 19: ...00h Prevent the new storage battery from discharging excessively during its initial use Implement complete preventive maintenance as specified Avoid emergency braking starting or swerving during the use of the truck Implement oil fluid replacement and lubrication before the time specified Limit the loading weight at 70 80 of the rated loading Should it be necessary to repair the truck for any faul...

Page 20: ...REV 12 2019 11 B 2 3 2 Truck starting 1 Release the emergency stop switch 2 Press the button to start the truck HPL152 ...

Page 21: ...Control the running direction and speed of the truck using the drive switch 1 the large the rotary angle the faster corresponding speed 2 3 3 Running swerving and braking 1 Forward Backward When using the truck on a ramp or a uneven road please lift the leg of the forklift to prevent its bottom from colliding with the road surface i NOTE ...

Page 22: ... shank leftward or rightward as required Rightward swerving Leftward swerving 1 Keep the handle in the vertical state and press tortoise speed button 1 and drive switch 2 at the same time then the vehicle will move at a low speed WPL201 EPL151 2 2 i NOTE ...

Page 23: ...uck comes to a stop then release the drive switch Emergency stop switch Press the emergency stop switch and then all the electrically propelled functions will be interrupted Braking area 3 Braking Mechanical operating brake The truck is braked when the operating handle is released The mechanical brake engages when the tiller is positioned in Braking area Braking area ...

Page 24: ...1 Lifting 2 3 4 Goods picking Keep pressing the lifting button until reaching the required lifting height WPL201 RPL201 RPL201H EPL151 2 Lowering Lower the pallet forks to the bottom through pressing the lowering button ...

Page 25: ...ife of the oil cylinder try not to lift the pallet forks to the highest state for every lifting operation WARNING NOTE i Lifting Press lowering lever 2 to the bottom Lift the forks by moving the control shaft 1 up and down until the desired lifting height is achieved Reset the lowering lever 2 Lowering Set forks to the lowest position by pulling lowering lever 2 upward HPL152 ...

Page 26: ...ttery connection Should it be necessary for operators to leave the truck even for just a moment the truck should also be well parked as specified Never park the truck on a slope The forks must be lowered to the bott om WARNING 2 3 6 Drive directions The drive directions of the truck are forward 1 and reverse 2 1 2 ...

Page 27: ... straight line Transporting loads Always carry loads in the forward direction of travel R in order to have the best visibility R F Unloading Carefully drive the truck to the desired location Carefully drive the truck to the unloading area Lower the load until the fork arms are free from the pallet Back the truck away in a straight line Raise the forks to proper height If the field of vision is poo...

Page 28: ...very low speed and brake very gradua lly 2 3 8 Using the truck on a slope Incorrect use of the truck on slopes places stress on the traction motor brakes and battery Risk to life and or risk of major equipment damage Never park the truck on a slope Never make a U turn or take shortcuts on a slope On a slope the operator must drive very slowly Starting on a slope If you have to stop and then start ...

Page 29: ...e correctly Make sure the forks are aligned with the pallet move slowly and stop after inserting the forks as far into the pallet as possible Operate on open level ground and pay attention to ground conditions when lifting and lowering the pallet to prevent the truck from tipping When transporting the truck make sure it is fully secured and take precautionary measures against bad weather Place the...

Page 30: ...rgency stop switch OFF Set the key switch OFF and remove the key Prevent the truck from rolling away Remove the cover Screw in two screws 1 M4 35mm until the truck can be moved no braking action After setting down the truck at the destination unscrew two screws 1 Braking action is restored This operating mode is not permitted when negotiating inclines and gradients WARNING ...

Page 31: ...the storage battery cell interface and connection cable from being damaged by the lifting hook Dangerous voltage Avoid hot plugging Notice the metal part of the storage battery cell is electrified so don t place any external object or tool on the battery cell Battery use and maintenance 3 1 Safety and warning C Should such issues as failing to abide by the operation manual failing to use the origi...

Page 32: ...nment 3 2 2 Charging the battery with internal charger Charge maintenance free or lithium battery through a built in charger Inspect whether relevant charging requirements are satisfied according to 3 2 1 precautions Park the truck securely as described 2 3 5 Connect the specialized connector 1 to a proper power supply outlet then plug it into the socket on the truck to start charging The charging...

Page 33: ...charger is too high Flashing red Charger without output current a Charger failure b The battery is not connected c battery failure NO Lighting Charger failure a Charger failure b The input of charger is not connected 3 2 3 Charging the battery with external charger Inspect whether relevant charging requirements are satisfied according to 3 2 1 precautions Park the truck securely as described 2 3 5...

Page 34: ... to facilitate charging through connecting to the charger 1 2 RPL201 RPL201H Tuck type battery type Voltage Rated capacity Dimensions Charger Charging time Internal External WPL201 Li ion 48V 30Ah 245 160 380 15A 15A 2h RPL201 RPL201H Li ion 24V 160Ah 550 190 500 50A 100A 3h 1 6h EPL151 Li ion 24V 55Ah 175 124 407 10A 20A 5 5h 2 5h HPL152 Li ion 24 20AH 193x81x300 10A 10A 2h LED light mode on the ...

Page 35: ... the After Sales Service Centre technicians can open the battery It is necessary to respect the following guidelines Read the documents provided with the battery carefully Only persons who have been trained to work with lithium ion technology are permitted to work on the batteries for example After Sales Service Centre technicians Do not place lithium ion batteries on or near flames or hot heat so...

Page 36: ...3 4 3 3 3 Transportation Before transporting any lithium ion battery check the current regulations on the transport of dangerous goods Comply with these when preparing the packaging and transport Train authorised staff to dispatch lithium ion batteries NOTE It is recommended that the original packaging is kept for any subsequent dispatch A lithium ion battery is a special product Special precautio...

Page 37: ...sis and give it a fix If the polarity of the positive and negative terminals of the battery is found not match the polarity identification before installation please stop using the battery immediately and contact the after sales service department to replace the battery or obtain other solutions If there is fire or smoke happens to the battery move it to the open air immediately evacuate people in...

Page 38: ...old the handle and pull the battery out Install in reverse order Open the battery cover Unplug the battery Attach the hooks to the battery handle or strap Carefully lift the battery out of the truck Install the battery in reverse order WPL201 EPL151 RPL201 RPL201H Before removing the battery make sure the vehicle is completely powered off WARNING HPL152 Just hold the handle and pull the battery ou...

Page 39: ...ected before actual maintenance operation Long term parking If required to be parked for over one month the truck must be placed in a dry and frost free environment Clean the truck carefully Coat any unpainted metal parts with a thin layer of oil or grease In case that the truck is out of use for a long time the storage battery should better be taken out Recharge the lithium ion battery every 2 mo...

Page 40: ...L Inspect or add the gear grease for WPL201 and EPL151 13L Inspect and lubricate using the lithium based lubrication grease the lubrication mouths in moving parts 14 Inspect and lubricate using the lithium based lubrication grease the bearing between the driving engine and the gear box After operating for 1000 hours in total the truck should also be maintained according to the following procedures...

Page 41: ...tank and replace the hydraulic oil 26 Inspect and replace the hydraulic filter 27 Inspect whether the bearing capacity reaches the rated load and implement corresponding adjustment through the flood valve adopted in the hydraulic station 28 Inspect whether all the labels are clear and intact Table 1 Lubricants Code Type Specification Amount Position A Anti wear hydraulic oil L HM32 0 48 L WPL201 E...

Page 42: ...REV 12 2019 4 D Table 2 Sliding Surface Lubrication Table Code Position Model L1 Steering Bearing L2 Drive Wheel L3 Load Wheel L4 Long Shaft B L4 L1 L2 L3 ...

Page 43: ...ive unit Electrics Electrics 1 4 Operator type Pedestrian Pedestrian 1 5 rated capacity Q kg 2000 2000 1 6 Load center distance c mm 600 600 1 8 Load distance x mm 1000 916 982 937 1003 1 9 Wheelbase y mm 1268 1418 1438 Weight 2 1 Service weight include battery kg 250 630 2 2 Axle loading laden driving side loading side kg 685 1565 1020 1610 2 3 Axle loading unladen driving side loading side kg 18...

Page 44: ...ing position min max h14 mm 716 1240 1150 1470 4 15 Lowered height h13 mm 82 5 85 4 19 Overall length l1 mm 1592 1860 1930 4 20 Length to face of forks l2 mm 423 710 4 21 Overall width b1 b2 mm 645 625 730 4 22 Fork dimensions s e l mm 55 170 1170 55x170x1150 55x170x1220 4 25 Distance between fork arms b5 mm 540 685 540 600 685 4 32 Ground clearance center of wheelbase m2 mm 27 30 4 34 1 Aisle wid...

Page 45: ... 1 Drive motor rating S2 60 min hp kW 0 75 1 5 6 2 Lift motor rating at S3 15 hp kW 0 84 2 2 6 3 The maximum allowed size battery in mm 245 160 380 550 190 500 6 4 Battery voltage nominal capacity K5 V Ah 48 30 Li ion 24 160 6 5 Battery weight lb kg 14 70 Addition data 8 1 Type of drive control DC AC 10 5 Steering type mechanical electronic 10 7 Sound pressure level at the driver s ear dB A 74 74 ...

Page 46: ...REV 12 2019 4 E WPL201 ...

Page 47: ...REV 12 2019 5 E RPL201 RPL201H ...

Page 48: ...Q kg 1500 1500 1 6 Load center distance c mm 600 600 1 8 Load distance x mm 883 946 883 946 1 9 Wheelbase y mm 1105 1168 1105 1168 Weight 2 1 Service weight include battery kg 165 130 2 2 Axle loading laden driving side loading side kg 574 1091 558 1172 2 3 Axle loading unladen driving side loading side kg 130 35 84 46 Types Chassis 3 1 Tyre type driving wheels loading wheels PU PU PU PU ...

Page 49: ...riving position min max h14 mm 700 1170 638 1275 4 15 Lowered height h13 mm 80 80 4 19 Overall length l1 mm 1523 1518 4 20 Length to face of forks l2 mm 375 381 4 21 Overall width b1 b2 mm 600 548 4 22 Fork dimensions s e l mm 50 150 1150 50 150 1150 4 25 Distance between fork arms b5 mm 540 540 4 32 Ground clearance center of wheelbase m2 mm 30 30 4 34 1 Aisle width for pallets 1000 1200 crossway...

Page 50: ... Drive motor rating S2 60 min hp kW 0 65 0 75 6 2 Lift motor rating at S3 15 hp kW 0 8 man up 6 3 The maximum allowed size battery in mm 175 124 407 193 81 300 6 4 Battery voltage nominal capacity K5 V Ah 24V 1 40Ah 24 20AH 6 5 Battery weight lb kg 13 1 5 1 Addition data 8 1 Type of drive control DC DC 10 5 Steering type mechanical mechanical 10 7 Sound pressure level at the driver s ear dB A 74 7...

Page 51: ...REV 12 2019 9 E EPL151 ...

Page 52: ...REV 12 2019 10 E HPL152 ...

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