EGO CS1400E User Manual Download

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REPAIR GUIDELINE

CHAIN SAW_CS1400E

Version: 1
Issue Date: 2015/2/15

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Summary of Contents for CS1400E

Page 1: ...REPAIR GUIDELINE CHAIN SAW_CS1400E Version 1 Issue Date 2015 2 15 ...

Page 2: ...nts 2 NO Contents Page 1 Troubleshooting 3 4 2 Tool list 5 3 Disassemble the product 6 9 4 Replace the PCBA 10 13 5 Replace the motor 14 15 6 Replace the oil tank assembly Plastic gear 16 7 Assemble the product 17 31 ...

Page 3: ...g replace the PCBA Big deviation of the speed sensor Motor assembly Open the housing replace the motor assembly No oil lubrication when cutting Oiling hole in housing was blocked by debris Oil hole in housing Open the housing clear the oil hole in housing Oil pumper was blocked by oil residue Oil tank assembly Open the housing replace the oil tank assembly Plastic gear was worn out Plastic gear Op...

Page 4: ... Possible Cause Fault Position Test Solution Saw chains slides on the sprocket big noise The sprocket was worn out Sprocket Replace the sprocket Noise Motor bearing was worn out Motor Open the housing replace the motor assembly ...

Page 5: ...NO Tool List SPEC Remark 1 Magnetic bits 2 Electric soldering iron 3 Heat gun 4 Heat shrinkable sleeves 5 Silicon glue Assist fixing the plug 6 Scissors To remove the shrinkable sleeve 7 Snap ring pliers To remove the E ring ...

Page 6: ...cover saw chain and guide bar from the chain saw Description Part Number SPEC Side cover assembly 2823860000 Saw Chain 3810637000 90PX052X Oregon Guide Bar 3705657000 144MLEA041 Oregon 350mm 14 Disassemble the Product 6 ...

Page 7: ...2 Remove the E ring Gasket and Sprocket from the motor shaft Description Part Number SPEC E Ring 5660028000 Gasket 5660208000 Sprocket 3421564000 Disassemble the Product 7 ...

Page 8: ...3 Loose the four screws to remove the front handle from the housing Description Part Number Quantity Tapping screw 5610042000 4 pcs Front Handle 3127504000 Disassemble the Product 8 ...

Page 9: ...4 Remove the oil tank and loosen the screws in housing total 12 pcs 5 Open the housing Description Part Number Quantity Tapping screw 5610042000 12 pcs Disassemble the Product 9 ...

Page 10: ...1 Loosen the screws in fan baffle and remove the fan baffle from the motor Description Part Number Quantity Tapping screw 5610042000 4 pcs Fan baffle 3127502000 Replace the PCBA 10 ...

Page 11: ...le assembly 3 Loosen the screw in the clamp and remove the clamp from the switch Description Part Number SPEC Brake handle 3402731000 Brake Piece 3705658000 Clamp 3700367000 Tapping screw 5610042000 Replace the PCBA Brake handle Brake Piece Clamp 11 ...

Page 12: ...he PCBA including main switch brake switch battery connection terminals PCBAs capacitor and cables from the housing Replace the PCBA 12 Brake Switch Battery connection terminals Main switch PCBA PCBA capacitor Magnet Ring ...

Page 13: ...isconnect the three cable connections with a soldering iron 7 Remove the glue on the plug surface and disconnect the plug from PCBA 8 Remove the whole PCBA from Motor Replace the PCBA if it is broken Replace the PCBA Blue Yellow Brown Plug 13 Description Part Number PCBA 2830085000 ...

Page 14: ...t the PCBA from motor see Page 10 13 3 Loosen the screws in motor support and remove the motor assembly together with motor support from the right housing Replace the Motor 14 Motor support Description Part Number Quantity Motor support 3127503000 Tamping screw 5610042000 6 pcs Motor ...

Page 15: ...the motor support and take out the support from the motor 5 Replace the motor if the it is broken Replace the Motor 15 Description Part Number Quantity Motor support 3127503000 Motor assembly 2823855000 Screw 5620051000 3 pcs ...

Page 16: ...en the locking screw and take out the oil tank assembly 4 Replace the oil tank assembly if it leaks or no oil is drained out Replace the Oil Tank Assembly 16 Description Part Number Oil tank assembly 2823933000 Tapping Screw 5610011000 Oil outlet Oil Tank Assembly Plastic gear Locking screw Flat washer ...

Page 17: ...t into the oil hole of the housing 2 Lock the oil pump in the housing with screw 3 Mount the plastic gear onto the pin make sure the eccenter downwards Assemble the Product 17 Oil outlet Oil pump Eccenter Pump head Oil hole ...

Page 18: ...4 Use a slotted screwdriver to push the pump head make sure the pump head rests against the eccenter of the plastic gear 18 Eccenter Bump head Assemble the Product ...

Page 19: ...otor support with the motor mounting holes and lock it onto the motor with 3 screws 19 Description Part Number Quantity Screw 5620051000 3 pcs Align the two domes towards the top of the PCB PCB Assemble the Product ...

Page 20: ...lign the motor support and motor with the right housing and position it in place Lock the motor support with 6 screws 20 Description Part Number Quantity Tamping screw 5610042000 6 pcs Assemble the Product ...

Page 21: ... left and mount the brake handle in position 9 Move the brake handle to test the brake function mechanical function 21 Description Part Number Quantity Clamp 3700367000 Tapping screw 5610042000 1 Move the trigger to the left Align the cables in groove Clamp Assemble the Product Brake handle ...

Page 22: ... the cables in the grooves and fix the PCBA capacity main switch battery connection terminal in the housing 22 PCBA PCBA Electrolytic capacitor Main Switch Battery connection terminal base Assemble the Product ...

Page 23: ...Cable alignment 23 Thick cables in this groove Thin cables in this groove Assemble the Product ...

Page 24: ...24 11 Connect the plug to the socket on the motor PCBA Apply some silicon glue around the plug to protect it from loosening in use Plug Assemble the Product ...

Page 25: ...position as the figure shown below 13 Mount the fan baffle to the motor and lock it with 4 screws Description Part Number Quantity Tapping screw 5610042000 4 pcs Fan baffle 3127502000 Fan baffle Assemble the Product Oil tank assembly ...

Page 26: ...re closing the housing 1 Move the brake handle to the unlock position 2 Mount a EGO battery onto the connection base 3 Press the main switch and check if the motor runs Press the switch to test Unlock position Assemble the Product ...

Page 27: ...off button into the mounting hole in the handle 16 Fix the trigger in the handle Description Part Number Switch Trigger 3127496000 Lock off Button 3127495000 Spring 3660427000 Lock off button Trigger Assemble the Product ...

Page 28: ...g and lock with 12 pcs tapping screws 18 Mount the front handle to the housings and lock with 4 pcs tapping screws 19 tighten the oil cap Description Part Number Quantity Tapping screw 5610042000 12 pcs Assemble the Product ...

Page 29: ...20 Mount the Sprocket flat gasket onto the motor shaft and lock with E ring Description Part Number E Ring 5660028000 Gasket 5660208000 Sprocket 3421564000 Sprocket Flat gasket E ring Assemble the Product ...

Page 30: ...the front handle as far as it will go 2 Place the chain drive links into the guide bar groove 3 Hold the chain in position on the guide bar and place the loop around the sprocket Sprocket Direct the cutting edge towards the rotating direction Chain tensioning knob Assemble the Product ...

Page 31: ...in by turning the chain tensioning knob clockwise until the chain seats snugly against the guide bar with the drive links in the guide bar groove 6 Tighten the side cover knob securely Follow the instructions in operating manual for detailed assembly and chain tension adjustment procedures Side cover Side cover knob Chain tensioning knob Assemble the Product ...

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