Effecta Smart 40 Installation, Maintenance, Service, Assembly Download Page 3

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Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - [email protected]

Contents

Trouble shooting

Warranty

Connection suggestions

In general

Connection suggestions

Symbols in the document

Component placement

Environment

Component placement

To the installer (boiler room setup, min accumulator
vol.)

Technical specification

System components

Component placement

Emergency cooling

Outlets on the motherboard

Electrical installation

Electrical connection

Laddomat 21-60 and M120

Hot water

Valve combination

Shunt control

Heating curves and adjustment

Example of curves

The menu system

USB connection

The menu system

First firing

Cleaning and service

Door cleaning

Cleaning of the tubes

Door adjustments

Rotate the door

Draft stabiliser

Pellet burning

Mounting of the pellet burner

Components of the swiveling arm

Ceramics

Ceramics replacement

Air damper

Benchmarks for heating with wood

Benchmarks for heating with pellets

Type plate

▀

Contents

Summary of Contents for Smart 40

Page 1: ...Rev S O 17 02 28 INSTALLATION MAINTENANCE SERVICE ASSEMBLY EFFECTA SMART 40 55 ...

Page 2: ...2 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka 0300 22320 info effecta se ...

Page 3: ...therboard 13 Electrical installation 14 Electrical installation 15 Electrical connection 16 Laddomat 21 60 and M120 17 Hot water 18 Valve combination 18 Shunt control 19 Heating curves and adjustment 20 Example of curves 21 The menu system 22 USB connection 22 The menu system 23 The menu system 24 First firing 25 Cleaning and service 26 Cleaning and service 27 Door cleaning 28 Cleaning of the tube...

Page 4: ...pose The warranties do not cover The overall function of the heating system costs incurred as a result of the heating system being out of operation or the cost of the temporary replacement of products Damage or injury caused by negligence during the installation or by operating the boiler in a way which conflicts with the installation and user instructions Damage caused by abnormal wear incorrect ...

Page 5: ...alues do not need to be adjusted for different wood types and humidity levels Disassmbly and disposal It will be many years before your Effecta boiler is worn out but it is important that you follow the regulations in force at the time concerning disassembly and disposal of your boiler The fuel It is important to use the right kind of wood in your boiler You find more information about different k...

Page 6: ...you are firing big firewood and small firewood should be mixed with the largest at the top You should not only fire with chopped firewood or the other way around If you only fire with chopped firewood the boiler burns in a higher effect this reduces the lifespan of the wear parts such as the ceramics etc If you only fire with large firewood the boiler will burn at a lower effect with low flue gase...

Page 7: ...be equipped with a fresh air intake with the a least the same dimensions as the chimnmey 6 or with a sufficiently large free sectional area to avoid low pressure in the boiler room It must be impossible to close the air intake Accumulator tank Be sure that the accumulator tanks are well insulated Effecta Smart 40 should have an accumulator volume of at least 400 gallons and Effecta Smart 55 should...

Page 8: ...operating temperature is 210 F The volume of a pressure vessel is 10 12 litres depending on the system s overall volume An open vessel must contain 5 of the total system s volume When planning for size keep in mind the radiator volume and the volume of the boiler A pressure vessel must have a pre pressure of 3 psi above the highest radiator Safety valve The safety valve opens if the pressure reach...

Page 9: ...n in size Remember to insulate the pipes between the accumula tors to avoid large losses from the system Accumulator tank The Effecta Smart must be used along with heat storage For the Smart 40 the minimum amount of storage is 400 gallons and for the Smart 55 the minimum is 800 gallons Draft stabiliser We recommend that you always install a draft stabiliser in your chimney The stabiliser will give...

Page 10: ...ipe 3 Soot door 3 Wing nut for detaching fan 3 Smoke connection 4 Casing for electr components 4 Splice connector fan 4 Cover plate for soot door 5 Damper motors behind plate 5 Hoses for wiring 5 Pipe for sensor 6 Handle loading compart door 6 Fan 6 Cooling coil 7 Loading compartment door 7 Connecting box 8 Control panel 8 Over heat protection 9 Start jug wheel 9 Lambda probe Component placement ...

Page 11: ... 3065 and 5067 makes it possible for closed plants to be used with solid fuels for example wood chips or turf There are two different sytems for emergency cooling of the boiler Either direct injection in the boiler 5067 or with the coil that is placed on the top of the boiler 3065 Without emergency cooling The quench valve 5067 serves as a temperature controller for boilers in open or closed plant...

Page 12: ... Room sensor shunt group 1 2 15 Combustion fan 2A 115 VAC 5 Room sensor shunt group 1 3 PE Earth N Zero 52 16 53 N 54 17 Motor loading circuit 2A 115 VAC 55 N Zero 56 18 Motor loading circuit 2A 115VAC 57 19 Alarm closed at alarm 58 20 Alarm closed at alarm Remember to cut the power before starting any work with the boards All wiring should be connected by a certified installer Motherboard Lambda ...

Page 13: ...ircuit 3 2A 115 VAC G18 21 Shunt motor circuit 2 2A 115VAC G19 N Zero 1 Flowmeter 1 5 22 Shunt motor circuit 2 2A 115 VAC 2 Flowmeter 1 5 23 Shunt motor circuit 3 2A 115VAC 3 Flowmeter 1 5 N Zero 4 Flowmeter 1 5 24 Shunt motor circuit 3 2A 115 VAC PE 64 Room sensor shunt group 2 1 N 65 Room sensor shunt group 2 2 25 66 Room sensor shunt group 2 3 PE 67 Room sensor shunt group 3 1 N 68 Room sensor ...

Page 14: ...STION FAN RADIATOR PUMP BLUE BROWN YELLEOW GREEN BLUE BROWN YELLEOW GREEN YELLEOW GREEN BROWN BLUE SHUNT MOTOR 24 23 22 21 N OH 95 C EL BOARD HIGH VOLTAGE 230 VAC 1 2 3 ROOM SENSOR 51 52 53 54 55 56 57 58 1 2 3 4 5 6 OUTDOOR SESNOR DISPLAY EXPANSION BOARD DISPLAY BOARD USB CONTROL SWITCH L1 N PE N L1 L1 PE N L1 N Earth POWER 230 V LOADING PUMP B PELLET BURNER OVERHEAT PROTECTION95 gr RUM YELLEOW G...

Page 15: ...27 N 24 N 23 29 PE N PE PE 28 N PE PE 30 2 3 4 5 1 2 3 4 5 1 PE M M ENERGY MEASUREMENT 3 4 LOW VOLTAGE HIGH VOLTAGE 230 VAC 1 2 3 4 5 6 1 L1 N 2 3 4 5 6 7 8 BLUE GREY RED BLACK BROWN WHITE LAMBDA BOARD EXPANSION BOARD MOTHERBOARD LAMBDABOARD M RED YELLOW ORANGE BROWN YELLOW RED ORANGE BROWN M G16 G15 G14 G13 G12 G11 G10 G9 67 68 69 72 73 74 75 G17 G18 70 71 POT FREE 76 77 78 79 G19 64 65 66 59 60 ...

Page 16: ...onnection 3 m m Connections to the board There are functions that are connected to the motherboards These are not normally connected from factory it is done on site Start by removing the cover plate in the front of the boiler 1 The plate is loosen by pulling the handle on the left side then detached the two mounts on the right side Then remove the plate that protects the boards 2 Incoming cables I...

Page 17: ...ture is below 162 F the cartridge has not opened the beam for self circulation is tight against the tank due to the pressure from the pump 2 Operational phase when the boiler temperature exceeds 162 F the cartridge opens and mixes cold water from the accumulator tank Boiler water return temp is normally about 158 F At 194 F from the boiler the Laddomat normally gives 151 F back to the boiler 3 Fin...

Page 18: ...stored in the tank and makes you fire your boiler sooner In flow through coils no legionella bacterias can be formed The valve combination is used to keep an even temperature and not reach a scalding tempera ture in your tap points To increase temperture turn 1 to You may have to reduce the flow through the coils with the valve 6 There is a safety valve 9 which releases water through the drain pip...

Page 19: ...ke sure that the sensor is not disturbed by solar gain if there is no protection a hood can be mounted to protect the sensor Remember that the angle of the solar gain is changed from spring to fall The sensor should be placed 6ft from ground level to sense the correct temperature 1 Connected to 1 on the motherboard 2 Connected to 2 on the motherboard Loosen the screw and split the casing It is the...

Page 20: ...off Valves on the radiators must be fully open Radiators must be checked and in function It is hard to find the right curve from the start you may have an idea of which temperature you used to have on your heating system If you do not know which temperature your house needs you can use our recommended values Houses with underfloor heating Slope 95 Well insulated low energy house with low temp radi...

Page 21: ... adjustment 10 F Slope 120 F without adjustment If it is cold outdoors cold winter and the room temperature is too low Increase the slope with 2 4 F If it is cold outdoors cold winter and the room temperature is too high Decrease the slope with 2 4 F If it is warm outdoors average autumn spring and the indoor temperature is too low Increase the adjustment with 2 4 F If it is warm outdoors average ...

Page 22: ...eating off Outdoor temp Heat curve Slope Adjustment Energy saver Backend prot Inne 20 0 18 2 C 10 C Ja 60 C 10 C 25 C 15 C 16 C 8 C 40 C 0 C Shunt group 1 3 Konstant framl Ja 16 C Shunt group 2 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 Lowering temp Mon Tue Wed Thu Fri Sat Sun 5 C Energy saver 1 Flow temperture 2 Temp accumulator top 3 Temp a...

Page 23: ...he boiler Setting of the temperature for the fan to start normally not activated Activates the loading pump for pellets use Start temperature for the loading pump Date settings Time settings Menu for calibrating sensors Menu for function test Menu for history of alarms Menu for choosing language Menu temperature log Calibration of active sensors It is important that the outdoor sensor is calibrate...

Page 24: ...Energy saver Weekly Schedule when the indoor temperature is lowered by a number of degrees Note that a underfloor system reacts slower than a radiator system Example At 06 returns to normal temperature and to be lowered again at 22 Example At 06 returns to normal lowered at12 and at 16 returns to normal again and lowered at 22 Lowering temp Mon 06 _ _ _ _ 22 Tue 06 12 16 22 Selection of shunt grou...

Page 25: ...embers the loading compartment can be filled fully with wood Start by adding smaller pieces of wood at the bottom and increase the size the further up in the loading compartment you go Remember to stack the wood carefully It is important to get the best possible effect of the firing When it has burned for about 15 minutes the flame will fill the bowl that you see in the inspection glass in the low...

Page 26: ...ustion chamber after 40 hours of firing 8 Check the seals 1 year 9 Flue connection 1 year 10 The holes where the primary air is released 1 year Remember to slide the after burner chamber all the way in after cleaning Afterburner chamber and combustion chamber The afterburner chamber 1 is located behind the lo wer door It is important to keep it clean for maximum power and performance The chamber s...

Page 27: ... on Smart 55 where the flame is drawn down there is a metal plate with holes 1 Clean the plate 3 times a year Brush scrape away the dust and ashes If the holes become clog ged up combustion will deteriorate significantly In the picture the lower door is viewed from an angle from below Cleaning and service Gaskets The door gaskets must fit tightly against the frame if the doors leak then the boiler...

Page 28: ...sh off the turbulators Without door cleaning If your boiler is not equiped with door cleaning you lift out the turbulators one at a time and clean the tubes with the brush and brush off the turbulators As an extra option you can equip Effecta Smart with a door cleaning mechanism It is a simple function every time you open the door to insert wood the tubes are cleaned An arm 1 is linked to the turb...

Page 29: ...ment of the door locking If the gasket does not seal tightly on the handle side loosen the two bolts 1 that hold the bracket in place Loosen around two turns and slide the latch inwards to tighten the lid and outward to release the pressure If the door handle is not in the vertical position with the flip closed you can adjust the bolt 2 up or down to change position There are a number of ways to a...

Page 30: ...oosen the two M12 bolts that hold the locking device in place The new lock is supplied with boiler the existing is not to be used 3 Remove the two M12 bolts that hold the thermal insulation in place Manage the insulation carefully as it easily gets splinters 4 Remove the two door gaskets 5 Then remove the two small bolts that hold the angle 6 which is the upper insulation strip in place 6 Reassemb...

Page 31: ...en the lock screw in the counter weight and check the distance again These are approximate values and should be checked with a draught low pressure gauge if a precise tuning of the low pressure is required On delivery the door is set to approx 15 Pa Rev 091125 dm Installation Dragbegränsare för skorstenar är avsedda för att säkerställa ett konstant drag och minska risken för kondens Att avsedd eff...

Page 32: ...hould be mounted 4 Mount the bracket for the mounting arm on prefferable side of the boiler 5 Mount the rigid arm to the bracket with two bolts 6 Mount the second arm u profile that will be connected to the burner 7 Mount the adapter plate for the burner in the predrilled hole in the U profile 8 Use the predrilled holes to mount the Supra burner on to the adaptor plate 9 Mount the control unit whe...

Page 33: ...x 11 Afterburner chamber x x The ceramics tray is installed in the loading compartment The purpose of the ceramics is to separate the different combustion zones in the loading compartment It is important to monitor the tray since it is a wear part In normal conditions the ceramics tray will last for 6 8 years When the tray is used up combustion and efficiency deteriorate significantly Never fire a...

Page 34: ...e joggle that are in the loading compartment They are marked in red in the pictures Centre the lo wer blocks no 4 and no 5 laterally and fixate them as far forward as possible in the loading compartment Place a high string about 3 4 of the supplied ceramic mass along the areas that are marked in yellow Remember not to seal the hole in the front where the secondary air is admitted Place the distrib...

Page 35: ...haft 3 Air damper 7 Bracket motor 4 Distance 8 Air box 9 Spring To access the dampers you need to remove the cover plate See how it is done under the Elec trical installation segment If an adjustment is needed the damper is too loose or too tight turn the spring 9 to increase or decrease the pressure on the damper 3 Air damper 9 ...

Page 36: ...Unit Benchmark CO2 10 13 CO mg m ppm 500 1500 Flue gas temperature F 320 430 Vaccum in the chimney Pa 15 20 Combustion efficiency 88 92 Benchmarks for firing with pellets Values Unit Benchmark CO2 9 11 CO mg m ppm 200 400 Flue gas temperature F 285 360 Vaccum in the chimney Pa 15 20 Combustion efficiency 90 92 Type plate ...

Page 37: ... Air in the system Moist wood Refill the system thoroughly Use more dry wood or finely chopped The boiler has a low output and is sluggish Moist wood The boiler may need a cleaning Use more dry wood Clean the boiler The loading pump creaks or thumps Probably air in the system Low system pressure Follow the instructions for Laddomat Increase the pressure The pressure drops in the system There is a ...

Page 38: ... COLD WATER IN 22 CONNECT TO 23 23 CONNECT TO 22 24 HOTWATER OUT 25 EXPANSIONVESSEL SOLAR 26 SAFETY GROUP SOLAR 27 CIRCULATION PUMP SOLAR 28 EXPANSIONVESSEL WITH SAFETY GROUP 29 THERMIC VALVE WITH PUMP AND CHECK VALVE 30 SAFETY VALVE 3 0 BAR 31 MIXING VALVE CONTENT RADIATOR 3 4 5 6 7 8 9 10 11 23 12 13 15 16 17 18 19 20 21 24 28 14 22 VILLA EXTRA 26 EFFECTA ST2 2 1 25 27 EFFECTA LAMBDA II 20 CUTOF...

Page 39: ...TURN RADIATOR RETURN BOILER DOCKAGE 17 CUTOFF 19 COLD WATER IN 20 CONNECTED TO 23 21 CONNECTED TO 22 22 HOT WATER OUT 23 EXPANSION VESSEL WITH SAFETY GROUP 24 THERMISK VALVE WITH PUMP AND CHECK VALVE 25 SAFETY VALVE 3 0 BAR 26 MIXING VALVE CONTENT RADIATORS 1 2 3 4 5 6 7 8 9 21 10 11 13 14 15 16 17 19 22 23 12 20 EFFECTA LAMBDA II 18 CUTOFF SLAVE TANK SUMMER MODE PRINCIPSCHEMA EFFECTA LAMBDA 4X750...

Page 40: ...ASING 1 1 10 21132 21130 21131 CERAMICS 1 1 11 2777 25 2777 2777 GRATE STICK 15x500 1 2 12 21142 21140 21141 AFTERBURNER CHAMBER 1 1 13 226 226 226 TURBULATORS 7 12 14 4211 4211 2545 TOP LOCK 1 1 15 4212 4212 2546 LOWER LOCK 1 1 16 25361 62 25361 62 2533 34 HINGE TOP 1 1 17 25363 64 2535 36 HINGE LOWER 1 1 18 77 77 77 SEAL ROPE 10x10 1 5 2m 19 76 76 76 SEAL ROPE 20x20 2 2 m5 20 726 724 722 TOP INS...

Page 41: ...0 5 30177 30177 30177 4 301791 301791 301791 16 301792 301792 301792 EFFECTA AB Västra Rågdalsvägen 21 43496 kungsbacka Tel 0300 22320 Fax 0300 22395 E post info effecta se www effecta se 015 02 05 V50 04 55 E A DESCRIPTION QTY 40 55 Electrial motor Lambda 2 2 Damper Lambda 1 1 Damper Lambda 1 1 Lambda board 1 1 Mother board 1 1 Display board 1 1 Handle 2 2 M12 wingnut 1 M12 wingnut 6 6 Capacitor ...

Page 42: ...3 5 1190 1250 1280 1340 600 750 EXPLANATION Weight Max pressure Water volume Wood length Rec draft in the chimney Min chimney area Electracl connection Sheet thickness mantle Sheet thickness grate Grate volume Grate depth Effect fan motor Effect Max operating temperature Min rec tank volume 400 540 kg 3 0 3 0 bar 90 135 liter 500 500 mm 0 10 mbar 150 180 mm 110 VAC 4 mm 5 mm 145 195 liter 550 550m...

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